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2 Journal of KONES

2 2014

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Methods of measurement of cylindrical gear air, gear with standard software CMM

Budzik G, Dziubek T., Kozik B, Zaborniak M.

Journal of KONES

2014

Vol. 21, No. 1

37--42

Air gears must meet high performance criteria for accuracy; therefore, quality control is necessary for their production. CMM Software determines the capabilities and scope of the measuring machines. Measuring machines equipped with specialized software for the measurement of the gears are commercially available. An example might be a company offering Wenzel TGEAR XY software. This specialized software for the measurement of gears allows fully automatic measurement of the contour deviation (involute), line tooth pitch, and radial run out, tooth flank topography. If you do not have a special software to measure the gear, you require a measurement process based on 3D CAD model of the gear. It is necessary in this case, the preparation of a strategy based on measurements of 3D CAD model and load points or paths with the CAD model. The results of the measurement refer to the CAD model treating it as the nominal model. Item will present the methodology of measurement of cylindrical gears using a standard CMM software. Cylindrical gears can be measured through non-contacting or contacting methods – measuring point or scanning. The choice of measurement method should be carried out taking into account the accuracy of gear and taking into account the capabilities of the system and measurement needs. An important advantage of the measurement using the gears multipurpose measuring software is that it is possible to measure any geometry of the wheels in relation to the CAD model. Using this measurement strategy avoids the need to purchase additional software, the measuring machine and its setup. You should only choose a method of analysis that will be carried out directly in the environment-measuring machine, or will be made in the CAD system based on the geometry acquired during the measurement with respect to the virtual model. In the second case, export is needed in the appropriate format measurement data to CAD software.

Methodology of measurement aeronautical bevel gears using an optical scanner ATOS II Triple Scan

Marciniec A., Budzik G., Dziubek T., Sobolewski B., Zaborniak M.

Journal of KONES

2014

Vol. 21, No. 2

201--208

Properly prepared and carried out the measurement process of bevel gears determines its accuracy and productivity. This also has an influence on the final accuracy of bevel gears and the production costs of aeronautical gearbox. In the process of assessing the accuracy of manufacturing, majority of manufacturers of bevel gears use specialized contact coordinate measuring machines. The application of such machines as well as specialized programs dedicated to measuring the geometry of bevel gears are authoritative but in turns this requires substantial financial resources for the purchase of machinery. Thereby, this causes the limitation only of the gear assortment. Therefore, this article depicts different perspective on measurements of bevel gears using a universal measuring device, which is an optical 3D scanner ATOSII Triple Scan. Due to the use of the optical scanner ATOS II Triple Scan in measurement process, it was necessary to develop a methodology dealing with the process of assessing and accuracy, in order to achieve the desired results of measurement. This need arises from the fact that the optical scanner ATOS is not dedicated, specialized device for measuring gears. Despite of this fact, maintaining the appropriate measurement procedures and a proper preparation of the measured model allows for rapid and accurate assessment of the accuracy ofproduction. The article presents the analysis of conditions and developed rules concerning the preparation of a model for measurement. It also contains hints and a description of the measurement process. Furthermore, it depicts the rules specifying the interpretation of measurement results as well as the technical rules of their realization.