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Structures for Heat Treatment Assembled from Cast Elements

Piekarski Bogdan, Drotlew Andrzej

Journal of Casting & Materials Engineering

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2020

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Vol. 4, no. 4

53--57

EN

Various types of technological equipment individually designed for operation in pit and elevator heat treatment furnaces are described in this article. A common characteristic of these structures is that they are composed of several or several dozen thin-walled elements of various shapes and sizes, gravity cast in sand moulds from creep-resistant alloys (austenitic Cr-Ni/Ni-Cr cast steel and cast nickel alloys). The design of the castings requires the development of a manufacturing technology that can effectively use the principle of the simultaneous solidification of all components. Properly designed equipment should have minimum weight, maximum strength, and maximum loading capacity combined with adequate durability and reliability. Two designs of the equipment for the heat treatment of steel parts were presented. Both designs, as well as their individual components, were described in detail and illustrated. The main task of the equipment is to form the charge in the furnace and transport this charge both inside and outside the furnace. The first design is the design of an equipment for the heat treatment of large ring-shaped parts. The second design is the design of an equipment, whose structure can be modified using various repeatable components. As a result of these modifications, different variants of the equipment are obtained, allowing for the heat treatment of five different types of the shafts characterized by different shapes and sizes. The study is of an application nature. It is addressed to engineering and technical staff dealing with both the design and operation of heat treatment furnaces.

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Connecting Castings for Operation under Conditions of Cyclic Temperature Changes

Drotlew Andrzej, Piekarski Bogdan

Journal of Casting & Materials Engineering

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2020

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Vol. 4, no. 1

16--21

EN

The separable connections used in technological equipment of heat treatment furnaces (OTP) are described in this study. The equipment is used for the heat treatment of charges, i.e. for the thermal and thermo-chemical treatment of parts of machines and devices. OTP is used for the charge formation and its transport before, during and after heat treatment operations. Accessories of this type are usually compact structures composed of several or several dozen cast elements. The main components are grates and pillars, which form an outer contour of the OTP and also allow for the correct arrangement of heat-treated parts. To form a relatively rigid structure composed of the grates and pillars, it is necessary to join these components together. For this purpose, various types of separable connections are used, mainly of a cylindrical shape with threaded parts. The subject of this study is focused on the construction and operating conditions of typical OTP structures, as well as the methods of fastening the pillar in a grate, i.e. on the design of the bottom part of the pillar and the hole in the grate in which this pillar is embedded.

3

Cast Grates Used in Heat Treatment Furnaces

Piekarski B., Drotlew A.

Archives of Foundry Engineering

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2019

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iss. 3

49--54

EN

Examples of cast grates whose construction was based on previously used "old" patterns of the technological equipment for heat treatment furnaces (TEq) are presented. Manufacturers of this type of castings have at their disposal numerous earlier designs of the applied TEq. Their adaptation for the needs of a new order, i.e. the creation of a new design or modification of the already existing one, significantly reduces both cost and time of the implementation. It also allows making new grate constructions of various shapes and sizes, reducing in this way the number of patterns stored by the manufacturer of castings. The examples of cast grates shown and discussed in this study document the variety of ways that can be used when making them from the already existing patterns or castings. The presented grates were made using master patterns, entire castings or their fragments, and modular segments.

4

Konstrukcja palety podstawowej oprzyrządowania technologicznego do obróbki cieplnej

Drotlew A., Garbiak M., Kubicki J., Piekarski B., Siluk P.

Prace Instytutu Odlewnictwa

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2013

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T. 53, z. 3

59--71

PL

W pracy przedstawiono sposób postępowania umożliwiający ilościową ocenę porównawczą elastyczności różnych rozwiązań konstrukcyjnych odlewu palety podstawowej. Paleta podstawowa jest głównym elementem wchodzącym w skład konstrukcji wszystkich typów oprzyrządowania technologicznego służącego do ułożenia i transportu wsadu w piecu podczas zabiegów obróbki cieplnej. Jest ażurową i cienkościenną konstrukcją. Określono wartość sił i naprężeń tworzących się w zaproponowanych konstrukcjach palety wskutek ich odkształcenia o zadaną wartość. Na tej podstawie wskazano najkorzystniejsze rozwiązania jej konstrukcji.

EN

The paper presents a procedure that allows a quantitative comparative assessment of the flexibility of different design solutions of guide grate cast. Guide grate is an essential component part in all types of technological equipment structures used for arranging and transporting charge in furnaces during heat treatment. It is an openwork and thin-walled construction element. Values of forces and stresses created in the proposed guide grates due to deformation are specified. On this basis, the most advantageous structure solutions are indicated.

5

Cast steels for creep-resistant parts used in heat treatment plants

Drotlew A., Garbiak M., Piekarski B.

Archives of Foundry Engineering

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2012

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Vol. 12, iss. 4

31-38

EN

Creep-resistant parts of heat treatment furnaces are in most cases made from high-alloyed chromium-nickel and nickel-chromium iron alloys, both cast and wrought. This paper presents the types of casting alloys used for this particular purpose, since the majority of furnace components are made by the casting process. Standards were cited which give symbols of alloy grades used in technical specifications by the domestic industry. It has been indicated that castings made currently are based on a wider spectrum of the creep-resistant alloy grades than the number of alloys covered by the standards. Alloy grades recommended by the technical literature for individual parts of the furnace equipment were given. The recommendations reflect both the type of the technological process used and the technical tasks performed by individual parts of the furnace equipment. Comments were also made on the role of individual alloying elements in shaping the performance properties of castings.

6

Cast functional accessories for heat treatment furnaces

Piekarski B., Drotlew A.

Archives of Foundry Engineering

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2010

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Vol. 10, iss. 4

183--190

EN

The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The described design solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematic order depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.