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2 Archives of Materials Science and Engineering

2 2018

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Study the precision of fixed partial dentures of Co-Cr alloys cast over 3D printed prototypes

Dikova T., Dzhendov D., Katreva I., Tonchev T.

Archives of Materials Science and Engineering

2018

Vol. 90, nr 1

25--32

Purpose: of this paper is to investigate the accuracy of Co-Cr dental bridges, manufactured using 3D printed cast patterns. Design/methodology/approach: Four-unit dental bridges are fabricated from the alloys i-Alloy and Biosil-f by lost-wax process. The polymeric cast patterns are 3D printed with different layer’s thickness (13 pm, 35 pm and 50 pm). Two 3D printers are used: stereolithographic “Rapidshape D30” and ink-jet “Solidscape 66+”. The geometrical and fitting accuracy as well as the surface roughness are investigated. Findings: It is established that Co-Cr bridges, casted from 3D printed patterns with 50 pm layer thickness, characterize with the largest dimensions - 3.30%-9.14% larger than those of the base model. Decreasing the layer thickness leads to dimensional reduction. The dimensions of the bridges, casted on patterns with 13 pm layer thickness, are 0.17%-2.86% smaller compared to the primary model. The average roughness deviation Ra of the surface of Co-Cr bridges, manufactured using 3D printed patterns, is 3-4 times higher in comparison to the bridge-base model. The greater the layer thickness of the patterns, the higher Ra of the bridges. The silicone replica test shows 0.1-0.2 mm irregular gap between the bridge retainers and abutments of the cast patterns and Co-Cr bridges. Research limitations/implications: Highly precise prosthetic constructions, casted from 3D printed patterns, can be produced only if the specific features of the 3D printed objects are taken in consideration. Practical implications: Present research has shown that the lower the thickness of the printed layer of cast patterns, the higher the dimensional accuracy and the lower the surface roughness. Originality/value: The findings in this study will help specialist in dental clinics and laboratories to choose the right equipment and optimal technological regimes for production of cast patterns with high accuracy and low surface roughness for casting of precise dental constructions.

Prosthetic treatment protocol with fixed dental constructions made on 3D printed cast patterns

Dzhendov D., Katreva I., Dikova T.

Archives of Materials Science and Engineering

2018

Vol. 90, nr 1

33--40

Purpose: of the present paper is to develop prosthetic treatment protocol for fixed partial dentures made of 3D printed cast patterns. Design/methodology/approach: The clinical and laboratory protocols for manufacturing of fixed prosthetic constructions upon 3D cast patterns are developed on the basis of the literature review and our previous experimental investigations. Comparison between the conventional technique and innovative approach is made. Findings: The terms "semi-digital treatment plan" and "fully digital treatment plan" are defined according to the way of obtaining data for the virtual 3D model and the production method of the fixed prostheses. A classification of treatment protocols with non-removable partial dentures produced by additive technology is developed. Protocols for "semi" and "fully" digitized treatment plans with fixed partial dentures made by casting with 3D printed models are created. Research limitations/implications: Implementation of the fully digitized protocol for manufacturing of fixed prosthetic constructions via 3D printed prototypes requires specific equipment in the dental office and dental technician laboratory - intraoral scanner and CAD/ CAM system with 3D printing machine. Practical implications: Establishing of systematic clinical and laboratory protocols helps dental specialists to implement the innovative working approach in their practice with no risk of neglecting or omitting of some important procedures which increases the quality and long lasting effect of the dental constructions. Originality/value: Following the developed protocols reduces the role of the subjective factor in production technology of fixed prosthetic constructions while saving labour and time.