A new approach to solving realistic car assembly scheduling problems for mixed model assembly line is presented. It is proposed to decompose the problem into two subproblems: 1) a sequencing problem that generates admissible car sequences fulfilling capacity constraints for all car models in the production plan, 2) a scheduling problem that determines an admissible car sequence with shortest makespan. The details of this approach are illustrated by a simple numerical example.
A Constraint Logic Programming (CLP) tool for solving the problem discussed in Part 1 of the paper has been designed. It is outlined and discussed in the paper. The program has been used for solving a real-world car assembly scheduling problem.
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