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This article presents the kinematic modeling and analysis of cam profiles of two different types of modulator: a cam-link and a cam-slider modulators. Kinematic and dynamic models of the two different modulators were established based on the motion curves of the main shaft of the rotary dobby. Simulations were carried out in Simulink to analyze the vibration responses under different rotary speeds, and vibration responses of the two mechanisms were compared. The results show that the cam-link modulator vibrates smoothly at speeds of <700 rpm, and theoretically, the speed should not exceed 1,400 rpm. The cam-slider modulator vibrates smoothly at speeds of <500 rpm, and theoretically, the speed should not exceed 1,000 rpm. The cam-slider modulator is more suitable for use at low speeds, whereas the cam-link modulator is more appropriate for high speeds. When both the cam-slider and cam-link modulators operate at high speeds, vibration distortion occurs, leading to bifurcation and chaotic vibration. Further knowledge of the complex behaviors associated with detachment of the follower from the cam can support the design of more sophisticated controllers aimed at avoiding follower detachment.
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