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The investigation of properties of blockboards made of post-consumer wood

Gayda Serhiy, Kiyko Orest

Drewno : prace naukowe, doniesienia, komunikaty

2020

vol. 63, nr 206

77--102

Today in woodworking, there are problems with the use of wood waste and the accumulation of involved wood as an additional and not fully used resource. The problem has not been completely solved, as there is no scientific basis and practical recommendations for efficient production processes with predicting the properties of products made from Post-Consumer Wood (PCW), in particular in the production of blockboards (BB). The objective of the studies is to substantiate and develop a scientific and technical basis for resource-saving and environmentally friendly technologies, to establish the influence patterns of PCW properties on the mechanical characteristics of the products obtained, to develop operating parameters and to formulate practical recommendations, confirmed by the results of experimental studies. The studies have proved the expediency of using PCW in technological processes of woodworking, in particular in the production of construction materials - blockboards with predicted characteristics. In order to rationally use raw materials for the manufacture of conventional blockboards made from Post-Consumer Wood (PCW-BB), new designs of a conventional PCW blockboard with a thickness of 22 mm and with a unified strip width of 16, 32, 48, and 64 mm, the strips are glued ones, 3 mm thick, and faced with plywood on both sides. The authors of the article found that in order to ensure improved operating characteristics of the blockboards, it is important to lay radial, semi-radial and tangential strips in structures with the ratio of width to thickness of the cross-sections of the strips - rationally and efficiently - 1:1, 2:1, 3:1. Substantiation on this basis of new designs of PCW blockboards makes it possible to reveal shortcomings of these products at the conceptual stage of the project and correct them before manufacturing taking into account the specified technical conditions and reducing costs at the development stage. Mathematical models for predicting the main characteristics of conventional PCW blockboards (PCW-BB) have been constructed, which made it possible to determine the indexes of the bending strength of the BB across the strips, σBB, and the shear strength of the BB along the glue line, τВВ. The coefficients of approximation of mathematical dependencies for predicting the strength of PCW-BBs, the strips of which were made of fir wood, were calculated, which would allow for the selection of rational designs of blockboards with appropriate characteristics. It has been established that the developed mathematical models make it possible to predict the characteristics of the PCW-BB depending on the cross-sectional dimensions of the strips, the angle of the annual rings slope to the blockboard face and the age of the PCW, and, on this basis, to propose improved designs of these blockboards for the technological processes of woodworking. The influence patterns of the properties of structural elements on the indicators of conventional PCW-BB (500 × 500 × 22 mm) were experimentally established. It was found that an increase in the width of the strips leads to a decrease in the strength indexes (by 29-37%); an increase in the angle of the annual rings slope to the BB face leads to an increase in static bending strength (by 31-33%) but to a decrease in shear strength (by 4-7%); an increase in the age of the PCW leads to a decrease in strength indexes (by 3-8%). It was found that the physical and mechanical parameters of the experimental PCW-BBs with a strip cross-sections of 1:1, 2:1, 3:1 meet the requirements of the standard (larger values: for static bending of a rate of 15 MPa and for shearing at a rate of 1 MPa), and for the 4:1 cross- -section, they partially had lower indexes by 2-3%. To ensure the strength of the developed structures of the PCW-BBs, it is recommended to use the 3:1 ratio of the sides in the cross-section of the strips, and the slope of the annual rings to the blockboard face must be at least 45o. It was found that the deviation of the values obtained by mathematical models in determining the strength in static bending and shearing in comparison with the experimental ones did not exceed 8% and 10%, respectively.