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The impact of abrasive grit size on roughness of sanded beech wood surface

Adamcik Lukas, Kminiak Richard, Dudiak Michał, Banski Adrian

Annals of Warsaw University of Life Sciences - SGGW. Forestry and Wood Technology

2023

No. 121

51--60

The study assessed the changing of Ra, Rp, Rv and Rz roughness parameters of the sanded beech surface (Fagus sylvatica L.) as a function of different grit sizes and different measurement direction. The milled samples were ground with a belt sander BS-75 E-set from Festool with belt grit P60, P100 and P150. The sanding belts were Rubin 2 from Festool. Roughness was evaluated using a Keyence VHX-7000 digital microscope. The evaluation length of the roughness measurement was 12.5 mm (λc = 2.5 mm and λs = 8 mm). The R-parameters were measured in accordance with the latest standards ISO 21920 (2022) in the direction parallel to the grain, and in the direction perpendicular to the grain (profile). The paper proves the theoretical assumptions about the reduction of R-parameter values. The measurements showed that the sanded surface was less rough in the direction perpendicular to the grain at P150 sanding belt grit and in the grain direction at P100 grit.

W pracy oceniono zmianę parametrów chropowatości Ra, Rp, Rv i Rz szlifowanej powierzchni buka (Fagus sylvatica L.) w funkcji różnej wielkości ziarna i kierunku pomiaru. Zmielone próbki szlifowano szlifierką taśmową BS-75 E-set firmy Festool o ziarnistościach taśmowych P60, P100 i P150. Taśmy szlifierskie to Rubin 2 firmy Festool. Chropowatość oceniano przy użyciu mikroskopu cyfrowego Keyence VHX-7000. Długość ewaluacyjna pomiaru chropowatości wynosiła 12,5 mm (λc = 2,5 mm i λs = 8 mm). Parametry R zostały zmierzone zgodnie z najnowszymi normami ISO 21920 (2022) w kierunku równoległym do włókien oraz w kierunku prostopadłym do włókien (profil). Artykuł potwierdza teoretyczne założenia dotyczące redukcji wartości parametru R. Pomiary wykazały, że szlifowana powierzchnia była mniej chropowata w kierunku prostopadłym do włókien przy ziarnistości taśmy ściernej P150 oraz w kierunku włókien przy ziarnistości P100.

An evaluation of on-tool system for sanding dust collection: pilot study

Dado Miroslav, Lamperová Anna, Kotek Luboš, Hnilica Richard

Management Systems in Production Engineering

2020

nr 3 (28)

184--188

Hazards identification is essential step in framework of occupational health & safety (OH&S) management system. The task of spruce wood sanding with hand-held power belt sander is considered as a significant resource of exposure to wood dust. Dust from spruce wood is hazard that can cause negative health effects such as asthma and chronic bronchitis. A dust collection box is a commonly used technical measure for reducing exposure to wood dust for this task in practice. The objective of this pilot study was to evaluate the effectiveness of commercially available dust collection box at reducing exposure to wood dust during the task of sanding spruce wood using hand-held power belt sander. Laboratory experiment involved sanding spruce planks (250 mm × 50 mm × 500 mm) in longitudinal direction using belt sander (Bosch, PBS 75 A) with 120 grit sanding belt. Spruce dust mass concentrations were sampled using an aerosol monitor (TSI Inc., DustTrak DRX 8533) in the breathing zone of operator. Inhalable and respirable dust concentrations were both significantly lower (P < 0.0001) when dust box was attached to belt sander compared with sander without a dust box. Results from this pilot study indicate that dust collection box is efficient technical measure for decreasing exposure to aerosol mass concentration during sanding spruce wood with hand-held belt sander.

Laboratory investigations applied to wood dust emmited by electrical hand-held belt sander

Dado M., Mikušová L., Hnilica R.

Management Systems in Production Engineering

2018

nr 3 (26)

133--136

Aim of this paper was to investigate the effects of grit size and wood species on mass concentration and size distribution of wood dust produced by hand-held belt sander. Experimental study was designed as 2x2 full factorial experiments. Experimental parameters and their levels were abrasive grain size (P80, P120) and wood species (European beech (Fagus sylvatica L.), Norway spruce (Picea abies)).The mass concentration of emitted wood dust was measured using aerosol monitor (TSI Inc., DustTrak DRX 8533). Sampler head was sited in place representing breathing zone of operator of sander. The results was analysed employing the analysis of variance (ANOVA) with 5% of significance level. Real-time measurements demonstrated that spruce wood generated higher dust concentrations than beech wood due to difference in abrasion durability. Compared to sanding belt with P80 grit size, approximately 16%-32% higher dust concentration was generated when the sanding belt with P120 grit size was used.