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The Analysis of Microhardness Variations of Hydroformed P265TR1 Steel Axisymmetric Elements from Tubes

Miłek T.

Archives of Foundry Engineering

2020

Vol. 20, iss. 3

74--78

The paper discusses the effect of upsetting ratio on distribution of the microhardness in longitudinal sections of hydroformed axisymmetric elements made from P265TR1 steel. The experimental research of hydroforming was carried out at a special stand which included a press with tooling and a hydraulic feeding system of oil. The measurements of microhardness were taken with a MATSUZAWA MMT-X3 Vickers hardness tester at a load of 100 g. The samples used in the tests were prepared from tube segments with a thin-wall ratio of 0.045. In the experiment, steel components were formed at upsetting coefficients of 0.07 and 0.09. For an established course of pressure and upsetting force, a series of steel components with exact representation of the die-cavity was formed. The paper provides a comparison of the microhardness distributions in three zones of longitudinal sections of axisymmetric elements at different degrees of material deformation. The greatest values of microhardness occurred in the area of cap for components at an upsetting coefficient 0.09.

The wall thickness distributions in longitudinal sections hydromechanically bulged axisymmetric components made from copper and steel tubes

Miłek T.

Journal of Achievements in Materials and Manufacturing Engineering

2014

Vol. 65, nr 1

20--25

Purpose: The paper presents experimental results that concern hydromechanical bulging of copper and P265TR1 steel axisymmetric component whose relative wall thickness was s0/D=0.04 (where s0 is the wall thickness and D is outer diameter of tube segments). Design/methodology/approach: The basic parameters of the hydromechanical process of bulge forming are: liquid pressure and axial loading. The process is employed while manufacturing pipe connections, including axisymmetric components. Copper pipe connections are used in hydraulic, heating, gas and waste water systems. The technology involves placing a tube segment in a die-cavity, pouring some liquid over it, and sealing the faces. Findings: The experimental investigations, described in the paper, on hydromechanical bulge forming of copper and P265TR1 steel axisymmetric component with the ratio h/d1=0.67 (where h is height and d1 is diameter of spherical cup) aimed to compare the wall thickness distribution in longitudinal sections of axisymmetric components. Besides it, the aim of experimental inwestigations was to compare patterns of pressure changes and force at relative displacement up to ∆l/l0=0.06. Research limitations/implications: The results obtained in the experiment might be used as guidelines to develop a technological process for manufacturing such type of connections with the method of hydromechanical bulge forming. They also could be helpful while applying the method to industrial practice. Originality/value: The experimental investigations, described in the paper aimed to determine the possibility of hydromechanical bulge forming of axisymmetric components made from copper and steel tubes, compare force waveforms at the constant upsetting ratio, compare distribution of wall thickness.