Wyniki wyszukiwania - BazTech

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3D-printed tool shoulder design for the analogue modelling of bobbin friction stir weld joint quality

Tamadon A., Pons D. J., Chakradhar K., Kamboj J., Clucas D.

Advances in Materials Science

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2021

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Vol. 21, nr 1(67)

27--42

EN

A variety of tool shoulder designs comprising three families i.e. blade, spiral and circular shaped scrolls, were produced to improve the material flow and restrictions to avoid the tunnel void. The bobbin tools were manufactured by 3D printing additive manufacturing technology using solid filament. The butt weld joint was produced by each tool using plasticine as the workpiece material. The apparent surface features and bi-colour cross-sections provided a physical flow comparison among the shoulder designs. For the bobbin friction stir welding (BFSW), the tool shoulder with a three-spiral design produced the most stability with the best combination of the flow patterns on surface and cross-sections. The circular family tools showed a suitable intermixing on the surface pattern, while the blade scrolls showed better flow features within the cross-sections. The flow-driven effect of the shoulder features of the bobbin-tool design (inscribed grooves) was replicated by the 3D-printed tools and the analogue modelling of the weld samples. Similar flow patterns were achieved by dissimilar aluminium-copper weld, validating the accuracy of the analogue plasticine for the flow visualization of the bobbin friction stir welding.

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Analogue modelling of flow patterns in bobbin friction stir welding by the dark-field/bright-field illumination method

Tamadon A., Pons D. J., Clucas D.

Advances in Materials Science

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2020

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Vol. 20, nr 1(63)

56--70

EN

The flow-inducing effect of the bobbin-tool features (tri-flat pin and scrolled shoulder) were replicated by a simple analogue model for aluminium welds by layered plasticine samples. Flow patterns of the weld zone were clarified by a typical stereomicroscopy instrument assisted by dark-field/bright-field illumination. The effects of the pin features, specifically threads and flats in centre of bond zone and scrolled shoulder in sides of stirred zone, were identified. This study shows that internal flow features for BFSW welds is transferable from the friction stir welding process to the functional metal forming processes such where the shearing can extensively affect the microstructure. The similarity between the flow pattern of the provided aluminium samples and the plasticine analogue can validate the accuracy of the flow model presented in this work.

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2D Electrical Resistivity Tomography interpretation ambiguity - example of field studies supported with analogue and numerical modelling

Bania G., Ćwiklik M.

Geology, Geophysics and Environment

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2013

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Vol. 39, no. 4

331--339

EN

Single Electrical Resistivity Tomography (ERT) survey was carried out in the Manor and Park Complex in Nowa Huta (Krakow Branice, Poland). It was applied at a small distance and parallel to the longer wall of a monumental building containing an empty 3 m deep basement. Analogue modelling was performed in order to recreate the field study at the proper scale. The laboratory set-up consisted of a water tank where electrodes were mounted to the particular plate, which rested on water surface. The basement model was made out of a non-conducting material. The default and robust inversions were tested and these variants were also considered with the use of numerical modelling. Laboratory experiments have confirmed that zones visible in the interpreted field section are caused by the influence of the building cellar located next to the survey line. Zones of this kind are additionally disturbed by the local geological structure. The experiment has pointed out, among others, that as the distance between the survey line and the underground body increases, the inversion results are still burdened by an object influence. Thus, similar situations can be verified with the use of analogue modelling presented in this paper or 3D numerical one.