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The use of thermoelastic stress analysis for stress distribution evaluation of an industrial equipment under regular operating conditions

Misiewicz Robert, Moczko Przemyslaw, Boyce Bradley

Archives of Civil and Mechanical Engineering

2022

Vol. 22, no. 3

art. no. e106

Thermoelastic stress analysis (TSA) is an experimental technique enabling the determination of stress pattern and level. Because of the dependence of the technique on a temporally changing load on the target structure, it is mainly considered as a technique suited to the laboratory, and therefore there is a dearth of real-world industrial applications. An experimental study of TSA applicability in determining the stress level distribution in a heavy industrial equipment joint (a bucket wheel excavator joint) under ordinary operating conditions was conducted. In the research, TSA and strain gauge measurements were validated with numerical computations. As the first step of validation, a numerical finite element analysis (FEA) was implemented. The authors then introduced an innovative approach to calibrating TSA results, which implements Rainflow decomposition of strain gauge measurements. Furthermore, a numerical validation approach based on modal frequency response analysis was implemented. Both the experimental and numerical approaches gave remarkably similar results, thereby confirming the possibility of effective use of thermoelastic stress analysis in industrial applications outside the laboratory.

Human pelvis loading rig for static and dynamic stress analysis

Zanetti E.M., Bignardi C., Audenino A.L.

Acta of Bioengineering and Biomechanics

2012

Vol. 14, no. 2

61-66

This work is aimed at designing and constructing a loading rig for the synthetic hemi-pelvis; this system has been conceived with the goal of applying differently oriented articular forces in order to experimentally test the stress distribution and the stability of surgical reconstructions like, for example, hip arthroplasty or pelvic fixation. This device can be interfaced with a usual loading machine; it preserves the anatomy of the hemi-pelvis; it is simply constrained and it allows the simulation of all physiologic activities. Moreover, the visual accessibility of the peri-acetabular area has been guaranteed and this is imperative in order to be able to perform full-field analyses like a thermoelastic or photoelastic stress analysis. First experimental trials have shown a good repeatability of loading–unloading cycles (<1.2%), a low hysteresis (<2.4%) and a good dynamic behaviour (up to 10 Hz loading frequencies).