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A new crystal plasticity model incorporating precipitation strengthening to simulate tensile deformation behavior of AA2024 alloy

Singh Lakhwinder, Ha Sangyul, Vohra Sanjay, Sharma Manu

Archives of Civil and Mechanical Engineering

2023

Vol. 23, no. 3

art. no. e155, 2023

In this work, a constitutive model is developed by incorporating precipitation strengthening into a dislocation-density-based crystal plasticity (CP) model to simulate the mechanical properties of 2024 aluminium alloy (AA). The proposed model considers the contributions of solid solution strengthening and strengthening from dislocation–precipitate interactions into the total slip resistance along with the forest hardening due to dislocation–dislocation interactions. A term accounting for the multiplication of dislocations due to their interactions with the non-shearable precipitates in the alloy is incorporated in the hardening law. The developed precipitation strengthening-based CP model is implemented into the crystal plasticity finite element method (CPFEM) for simulating the macroscopic mechanical behavior of AA2024-T3 alloy for uniaxial tension over various strain rates. The macroscopic response of the polycrystal representative volume element (RVE) used for simulations is computed using computational homogenization. The effect of meshing resolution on the RVE response is studied using four different mesh discretizations. Predictions of the macroscopic behavior by the developed model are in good agreement with the experimental findings. Additionally, the contribution of model parameters to the total uncertainty of the predicted stress has been assessed by conducting a sensitivity analysis. A parametric analysis with different precipitate radii and volume fractions has been done for finding the effect of precipitates on the macroscopic and localized deformation.

A new tooling approach for friction stir welding of thin sheet AA2024-T3 - optimization of welding parameters

Myśliwiec Piotr

Zeszyty Naukowe Politechniki Rzeszowskiej. Mechanika

2022

z. 94

37--50

In this study a new ceramics tools with different groove distributions were designed and manufactured in order to enrich technological storage of joining thinwall structures and obtain sound joint with high quality of Alclad AA2024-T3 alloy of 0.5 mm in thickness. Four types of tools were tested, without grooves, with 1, 2 and 6 grooves. The tools are made of two materials. The straight shank is made from tungsten carbide and tool body made from ceramics strengthened with whiskers. The influence of technological parameters on the strength of FSW joints was tested by the Response Surface Methodology (RSM) and Analysis of Variance (ANOVA) method. The least durable weld is produced by a tool without grooves. The single and double flute tool produces a good quality weld over a wide range of tool speeds. It has been shown that the grooves on the tool shoulder significantly affect the quality of the obtained FSW joint.

W pracy zaprojektowano i wykonano nowe narzędzia ceramiczne o różnym rozkładzie rowków w celu wzbogacenia technologii łączenia konstrukcji cienkościennych i uzyskania wysokiej jakości połączenia blach ze stopu aluminium AA2024-T3 Alclad o grubości 0,5 mm. Przetestowano cztery typy narzędzi, bez rowków, z 1, 2 i 6 rowkami. Narzędzia wykonano z dwóch materiałów. Część chwytową wykonano z węglika wolframu, a korpus narzędzia z ceramiki wzmocnionej whiskerami. Wpływ parametrów technologicznych na wytrzymałość złączy FSW badano metodami analizy powierzchni odpowiedzi (RSM) oraz analizy wariancji (ANOVA). Najmniej trwałą spoinę wytworzyło narzędzie bez rowków. Narzędzie z pojedynczym i podwójnym rowkiem zapewniło dobrej jakości spoinę w szerokim zakresie prędkości obrotowych narzędzia. Wykazano, że rowki na kołnierzu narzędzia istotnie wpływają na jakość uzyskanego połączenia FSW.