In the dissertation, the 5M Method, is being presented, of typical causes and consequences of quality defects of cast-iron inserts „alphin” embedded in aluminum cast. The diffusive connection of those rings, with pistons casts is being used, because of the extreme conditions in which they need to operate in, which are of high temperature and variable thermo-mechanical burden, which are in the working chamber of combustion engine.
The chosen, typical causes of quality defects of cast-iron „alphin” rings embedded in aluminum cast are being presented in this paper. Diffusive joint of those inserts with the pistons casts is being used, due to extreme work conditions of destructive influence of the fuel mix and variable thermo-mechanical loads, which reign in the combustion motor working chamber.
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