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EN
Vibratory peening is a mechanical surface treatment process to improve both the fatigue life and smooth surface finish of metallic components in a single operation. Almen intensity is a significant parameter to relate the compressive residual stresses induced by the peening processes. In this study, the design of experiments (DOE) was used to investigate the effect of seven vibratory peening process parameters on Almen intensity. A specific vibratory peening machine, with the tub vibrating in a vertical pattern and resting on airbags, was built. Two empirical linear models were fitted. First, a screening model with primary effects showed that the media mass, airbag pressure, specimen longitudinal position, and lubrication rate have minor influence on Almen intensity. Secondly, a definitive model showed that high eccentricity, high frequency, and deep specimen immersion are required to reach high Almen intensities. The complex interactions between eccentricity, immersion depth, and frequency are described.
EN
In the paper the effect of selected technological parameters of shot peening on process intensity of 51CrV4 steel was presented. The experiments were conducted according to statistical 3-level completed plan PS/DC 32. Technological parameters were changed in the range: shot peening time t = 1-3 min and pressure p = 0.2-0.4 MPa. In the article the analysis of experiment reproducibility, impact parameters significance and adequacy of equation were done. As the result of investigations the adequate equation was obtained describing the effect of technological parameters. Significant influence on process intensity was found in case of pressure and interaction of both analyzed technological parameters. The biggest energy of stream shots was gained at the maximum pressure of 0.4 MPa and the shot peening time of 3 minutes. As the result of analysis according to design of experiment (DOE) the adequate equation describing the dependencies between technological parameters and process intensity was found.
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