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EN
Contemporary aeronautical constructions require applying systems of drive transmission based on gear units. Trends in development of aeronautical gears assume diminishing weight of the gear retaining its basic features which are; the possibility of transmitting high load and reliability. The article presents an analysis of criterion for choosing constructional solutions for aeronautical multi-power path gear units. A few criteria were chosen for the analysis: constructional solutions of aircrafts (planes, helicopters), constructional solutions of engine- moment receiver system and a kind of applied drive. Because the field of issues connected with aeronautical drive transmission systems is very wide, the material and technological factors were not taken into account. They are a subject of separate analysis. The main aim of the presented analysis is determining the criterion for choosing constructional solutions of drives based on existing solutions which allow for implementing new solutions for newly developed aeronautical constructions on the prototype stage. Modernising existing constructional solutions is difficult to put into practice because of procedures followed in the aeronautic industry. That is why the carried out analysis aims at preparing solutions for research on the stage of making a virtual and demonstrative prototype. The final effect of such analysis and research can be developing a solution for gear unit parts assuring the possibility of transmitting a given moment while diminishing, for example, weight in comparison to gears which are produced nowadays. This factor is extremely important for parts of aeronautical constructions.
EN
The paper presents a process of designing, modelling and manufacturing of a demonstrative prototype of a dual-power path gear unit to be applied in aeronautical systems of drive transmission. The process of making a demonstrator of a dual-power path gear unit by means of 3D-CAD modelling and Rapid Prototyping has been described here. Designing gears is based on Computer Aided Design (CAD), Computer Aided Engineering (CAE), Computer Aided Manufacturing (CAM) systems including also Rapid Prototyping (RP). The first stage of the designing process of a gear unit is always defining basic parameters of gear work (among others; power, rotational speed, transmission ratio) depending on the unit's predestination. On the basis of the above, the calculation of main constructional parameters is carried out. Subsequently, it is possible to make 3D-CAD models of toothed wheels and the remaining parts of the gear unit. In case of designing demonstrative prototypes, it is important to take into consideration the assumptions of modelling similarity to a real gear unit. 3D-CAD systems are often equipped with modules for analysing geometrical parameters and cooperation of individual parts of the unit for example the area of contact. A detailed analysis of cooperation of gear parts of the unit allows for detecting models' faults early and for deleting them. After making 3D-CAD models one can approach to creating a prototype by means of Rapid Prototyping methods. It is necessary to prepare the numerical data essential as a subsequent stage of the process of making the demonstrator. On that basis the individual parts of the gear unit are made in an incremental process. The accuracy of creating a physical prototype depends mainly on the accuracy of a 3D-CAD/3D-RP model prepared in a process of processing numerical data. A demonstrator described in the paper has been made by means of FDM method. The prototype allowed for analysing constructional solutions of gear units on a physical model and for preparing assumptions for introductory stand tests.
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