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Fabrication of YSZ coatings on nickel-based alloys by anodic electrophoretic deposition

Binxia Yuan, Tianzhong Chen, Yongzhi Shang, Haibo Xue, Min Li

Polish Journal of Chemical Technology

2023

Vol. 25, nr 1

8--11

In the paper, YSZ coatings were prepared on nickel-based alloy substrates by anodic electrophoretic deposition. The YSZ suspension solution was obtained under stirring and ultrasonic treatment, in which the anhydrous ethanol and acetylacetone were used as the dispersion medium and ammonium polyacrylate was used as the dispersant of the suspension. The effects of different deposition voltage and deposition time on YSZ coating were investigated. Meantime, the microstructure of the coating surface was observed by metallographic microscope. It was found that the high-quality YSZ coating could be obtained by deposition at 60 V for 2–3 min. Finally, the effect of sintering temperature on coating quality was investigated by X-ray diffractometer and scanning electron microscopy. The results showed that the YSZ coating bonded closely with the substrate after sintering at 1200 °C, and the porosity of the YSZ coating increased after sintering.

Friction and Wear Properties of Plasma Sprayed YSZ/Ni-Cr-Al Coated 6063-T6 Aluminum Alloy

Erzi E., Dispinar D., Yilmaz S.

Archives of Foundry Engineering

2017

Vol. 17, iss. 3

168--174

In this study T6 heat treated 6063 aluminum alloys were used as substrate material. In order to form a bond between the substrate and the main coating, all samples were coated with Ni-Cr-Al powders. 8 wt% Yttria Stabilized Zirconia powders (YSZ) were coated with plasma spray technique. Thickness of YSZ was 150 m and bond coating was 36 m. XRD and SEM-EDS analyses were performed to characterize the coating layers. These YSZ coated and uncoated samples were subjected to wear testing under different spindle speed, loading and working distance. Wear test results were compared with the kinetic friction coefficients and weight loss values. Wear marks on YSZ coated and uncoated samples were investigated by SEM analysis. By coating with plasma spray technique, the wear resistance of Al alloys was increased without changing the friction coefficient. It was found that spindle speed had significant effect over the wear properties than the load applied. By YSZ coating, wear properties were increased 10 times.