Wyniki wyszukiwania - BazTech

1

Analysis of the Impact of Wiper Geometry Insert on Surface Roughness and Chips in Machining Materials Used in the Aviation Industry

Szablewski Piotr, Smak Krzysztof, Krawczyk Bartłomiej

Advances in Science and Technology. Research Journal

|

2022

|

Vol. 16, no 1

203--212

EN

Nowadays, great emphasis is placed on increasing the efficiency of machining processes. However, this cannot be done at the expense of quality worsening of the machined surface. In this paper the influence of Wiper geometry on Ra and Rz surface roughness parameters is described when finishing turning of materials used in the aviation industry: austenitic stainless steel XCrNiNb18-9, low alloy steel 14NiCr14 and aluminum alloy A356, as well as the chips generated in the cutting process in terms of shape were assessed. It was found that for the lowest tested feed rate during turning with a Wiper insert, the values of Ra and Rz parameters do not differ significantly from the roughness parameters obtained during machining with a conventional insert. The beneficial effect of feed rate on surface roughness for the Wiper insert is clearly visible above f ≥ 0.12 mm/rev. The biggest difference in roughness parameters was recorded for the highest value of the applied feed f = 0.28 mm/rev. Using conventional insert, Ra and Rz values are almost three times bigger than for Wiper insert. The influence of the cutting speed on the Ra and Rz parameters depends on the type of material being processed. Increasing cutting speed from vc =120 m/min to vc = 200 m/min for stainless steel, Ra and Rz values decrease about 35%. Similar situation noticed for aluminum alloy, but increasing cutting speed decrease Ra and Rz values only about 18%. The situation is different for low alloy steel. Increasing the cutting speed increases the Ra and Rz parameters by about 37%. Rz/Ra ratio shows that for feed rate f ≤ 0.12 mm/rev. cutting process is unstable, because the values are between 5.5–7.5, but should oscillate around 4. Increasing feed rate value to f = 0.2 mm/rev allows to stabilize the process and the ratio value is close to 4. Wiper insert create the same form chips as a conventional insert, using the same value of feed rate.

2

The possibilities to reduce surface roughness in pre-assembly face milling with Wiper inserts

Frączyk Adam

Technologia i Automatyzacja Montażu

|

2020

|

nr 1

52--56

EN

In the paper, the results of the comparative studies of the surface roughness, as obtained after face milling, with the application of standard cutting inserts and Wiper inserts, have been discussed. The presented results of the studies show in what technological conditions it is possible to obtain the best effects of reducing the surface roughness.

PL

W artykule przedstawiono wyniki badań porównawczych chropowatości powierzchni, uzyskanych po obróbce frezowania czołowego, przy wykorzystaniu standardowych płytek skrawających oraz płytek typu Wiper. Zaprezentowane rezultaty badań pokazują, w jakich warunkach technologicznych obróbki można uzyskać najlepsze efekty obniżenia chropowatości powierzchni.

3

Wpływ warunków obróbki podczas toczenia ostrzami typu wiper na jakość powierzchni obrobionej i siły skrawania

Kruszyński B., Stachurski W., Zgórniak P.

Inżynieria Maszyn

|

2010

|

R. 15, z. 4

7-19

PL

Dokonano oceny wpływu warunków obróbki na chropowatości powierzchni obrobionej oraz składowe całkowitej siły skrawania podczas toczenia stali węglowej C45.W badaniach zastosowano płytki skrawające z narożem promieniowym oraz płytki ostrzowe dogładzające typu Wiper. Oceny dokonano w oparciu o wyniki badań z zastosowaniem podawania cieczy obróbkowej w trybie obfitym, z minimalnym wydatkiem (MQL), przy użyciu schłodzonego sprężonego powietrza oraz bez udziału cieczy obróbkowej. Opisano stanowisko do pomiaru składowych całkowitej siły skrawania oraz przedstawiono metodykę pomiarów.

EN

In the paper, evaluation of the influence of selected cutting parameters on surface roughness of the workpiece is presented. Standard geometry and Wiper geometry inserts were applied. Relationship between cutting forces levels during turning tests of C45 steel are presented too. Moreover evaluation of experimental results which consider application of different strategies of cutting fluid supply such as: Minimal Quantity Lubrication, Cooled Compressed Air, Dry Machining are shown. Description of experimental conditions and methodology of investigation are presented. Finally experimental stands which were employed during surface roughness and cutting forces measurements are described too.