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EN
Purpose: The aim of the research was to present the impact of the use of selected Lean Manufacturing tools (5S and Poka Yoke) on the efficiency of the production process and the number of non-conforming products generated during the manufacturing process. The research was carried out on the basis of data from a production plant in the automotive industry. Design/methodology/approach: The article presents a statistical analysis of the impact of the implementation of Lean Manufacturing tools on the production process - a case study. Findings: The obtained results allowed to present the scale of changes coming in the manufacturing process, confirming at the same time the positive effect of the implementation of Lean Manufacturing tools on the efficiency of the manufacturing process and the quality of manufactured products. As a result of the implementation of the 5S and Poka Yoke tools, an increase in efficiency was found in all production operations. Social implications: The analysis carried out can increase awareness of the importance of the impact of Lean Manufacturing on the production process. Originality/value: In the article, an original statistical analysis was carried out, indicating an increase in the efficiency of the production process due to the implementation of selected Lean Manufacturing tools.
EN
Companies should constantly seek the causes and sources of irregularities. For this purpose, known and widely used quality management methods and tools should be used. Thanks to them, organizations will be able to identify key irregularities and then seek solutions for correction and improvement. Achieving high reliability of products, companies are able to fully meet their consumers’ needs. The paper explains the basic concepts related to quality. However, the most important issue is to present an example of solution using the Poka Yoke method, for an electronics company. The company specializes in the production and development of electronic and electromechanical components, for industries of different categories: household appliances, energy, automotive. The presented solution for improvement concerns modernization of workstations.
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EN
The purpose of this article is to show the essence of Lean Management, management practices applied by companies, and the possibility for this method to be used to further improve management in an organisation. This article uses a review of existing literature, studies and reports relating to management.
PL
W niniejszej pracy omówiono pięć rozwiązań pozwalających na udoskonalenie systemu bezpieczeństwa w przedsiębiorstwie. W celu ograniczenia czasu przyswajania informacji, poprawiając tym samym zrozumiałość przedstawianych treści, zaproponowano zastosowanie wizualnych instrukcji. Z kolei do ograniczenia wypadków zaproponowano narzędzie 5S, które umożliwia określenie zasad ładu i porządku na stanowisku. Następnie przedstawiono system udoskonaleń na podstawie metody Kaizen oraz Poka Yoke.
EN
In the paper five solutions, which allow to improve safety system in the enterprise, were presented. In order to revise information time, thereby improving understanding of the presented contents, visual instructions were suggested. Next, to reduce accidents it was advised to apply 5S which helps to define the rules of law and order in work place. Furthermore, a continuous improvement system based on Kaizen and Poka Yoke method was discussed.
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