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Availability analysis of vertical milling centre using Markov approach and Monte Carlo simulations

Kumar Girish, Mishra Ravi, Khan Tayyab

Safety and Reliability of Systems and Processes

2023

Summer Safety and Reliability Seminar 2023

117--130

The purpose of this article is to investigate the availability of vertical machining centre using a Markovian technique and Monte Carlo simulation (MSC). Availability is a critical performance metric for industrial systems. Conventional methodologies focus for steady-state availability evaluation of mechanical systems. The research analyses transient availability assessment for four different system configurations. Monte Carlo simulation modelling is used to compare the results and future scope is suggested to use the developed MCS based algorithms/codes for non-exponential (time dependant) failure and repair time distributions. The research also investigates the influence of active and passive redundancy on availability, indicating that for the vertical machining centre, parallel architecture with standby redundancy outperforms active load sharing. The chapter includes a sensitivity study that modifies the repair rates of the ball screw and sub-assembly to make the component selection process easier for engineers. The authors believe that this chapter will be useful to maintenance and practising engineers because it will assist them in making informed decisions about system availability, developing maintenance/replacement policies, and determining the repair level required to achieve the desired system availability.

RAM analysis of rotary drilling machines

Rahimdel M. J., Hoseinie S. H., Ghodrati B.

Mining Science

2016

Vol. 23

77--89

Rotary drilling machines are the most common machines used for drilling the blast holes in mining and constructions activities. The vital role of drilling operation in mining activities reveals that, the performance analysis of drilling machines and their failure and repair behaviours are essential. There-fore, the present study focuses on the reliability, availability and maintainability (RAM) of drilling ma-chines. In this paper, four rotary drilling machines at Sarcheshmeh Copper Mine in Iran are considered for repair and failure data collection. RAM analysis of drilling machines is done using Markov Approach. Results show that the reliability of drilling fleet is decreased by 0.67% in per hour drilling. The hydraulic system is the main unavailability reason of all machines. Moreover, the most failures of the two newest machines are completely repaired in 25 hours.