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Properties of flash roasted products from low-grade refractory iron tailings and improvement method for their magnetic separation index

Wan He, Lu Xianlu, Luukkanen Saija, Qu Juanping, Zhang Chonghui, Chen Yanxin, Bu Xianzhong

Physicochemical Problems of Mineral Processing

2022

Vol. 58, iss. 6

art. no. 156725

The properties of flash-roasted products from low-grade refractory iron tailings (IGRIT) and the improved method for their magnetic separation index were investigated by the MLA, XRD, iron phase analysis, and magnetic separation test. The results show the siderite and hematite in the IGRIT have been converted to magnetic iron after the flash roasting treatment with a time of 3-5 s; magnetic iron in roasted products has a monomeric dissociation of 37.20%, and a 75−100% exposed area of contiguous bodies as rich intergrowth was 29.83%, and that a 32.97 poor intergrowth; moreover, magnetic iron is mainly associated with muscovite and quartz. It is also found that the regrindingmagnetic separation (1500 Oe) treatment of the middling was beneficial to obtain more qualified iron concentrate products. Therefore, roasted products magnetic separation process in the absence/ presence of the middling regrinding-magnetic separation treatment obtains an iron concentrate with 60.10%/ 60.12% iron grade and 72.04%/81.13% iron recovery. The iron concentrate from the magnetic separation process with middling regrinding-magnetic separation can have a 9% higher recovery than the process without middling regrinding-magnetic separation. The work is significant for helping to improve the utilization of IGRIT.

Process mineralogy of Bayan Obo rare earth ore by MLA

Xu Caili, Chi Ru’an, Zhang Yantu, Zhong Chengbin, Ruan Yaoyang, Lyu Renliang, Zhou Fang

Physicochemical Problems of Mineral Processing

2020

Vol. 56, iss. 4

737--745

The maximum recovery of rare earth resource from the Bayan Obo ore deposit is a difficult task, especially without the sufficient data of mineralogy. In this paper the mineralogy of Bayan Obo ore deposit by comprehensively research with the application of mineral liberation analyzer (MLA) is reported. The MLA was applied to quantitatively analyze the complicated element/mineral compositions, the REE occurrence, the size distribution and the degree of liberation of the Bayan Obo ore. Mineralogical analysis of the rare earth ore has shown that REEs are present mainly as bastnaesite and monazite-(Ce) to a small extent as parisite-(Ce). 5.85% of the REEs, 34.99% of iron and 0.12% of niobium occur in the ore sample. There are 76.99% of iron occurred in hematite and the remaining iron is mainly distributed in magnetite and goethite. The degree of liberation of bastnaesite and monazite(Ce) was 79.65% and 75.67% respectively when the grinding fineness was 83.57% passing 75 μm sieves. Un-liberated or partly liberated rare earth minerals are associated closely mainly with other rare earth minerals and gangues. These theoretical data could be employed to further comprehensively utilize the rare earth ore.