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EN
This paper presents a quick-and-dirty method to assess the risk of negative aeration effects occurring in twin-tube hydraulic shock absorbers used in passenger cars at the early design stage. The method is intended to be implemented as an engineering calculation tool based on the computational fluid dynamics (CFD) two-dimensional (2D)/three-dimensional (3D) steady-state single-phase model. The CFD model was previously validated with the use of the particle image velocimetry (PIV) experiment. The negative aeration effect is a wellknown issue for automotive and railway shock absorbers manufacturers. It results in uncontrolled on-vehicle vibrations and the deteriorated shock absorber damping characteristic. The major aeration contributor in twin-tube hydraulic shock absorbers is the sliding shim intake valve, which requires design optimization to avoid a negative aeration effect. The method validation was conducted with the customized test rig equipped with a transparent cylinder where the specific sliding intake valve was assembled. The proposed method also requires a lumped-parameter model of a twin-tube shock absorber, which allows to simulate boundary conditions in assessing particular reservoirs of a shock absorber, i.e., pressures and flow balance. The method is implemented as a calculation routine that converts CFD pressure regions into a gas concentration indicator (GCI) using the pressure-density characteristic of an oil-gas emulsion of a shock absorber. GCI is calculated based on the sum of particular 2D/3D grid elements. The method application is to minimize the risk of occurrence of negative aeration effects by avoiding expensive and time-consuming experimental tests. This method can also be used for in-production shock absorbers projects as a part of a continuous improvement cycle or in the case of inefficient shock absorbers claimed by a vehicle manufacturer. The application scope of the method can be extended for arbitrary twin-tube designs of shock absorbers in the automotive and railway industries.
EN
The electrostatic impulse method is an established method for producing microbeads or capsules. Such particles have found application in biomedical engineering and biotechnology. The geometric properties of the droplets – constituting precursors of microbeads and capsules – can be precisely controlled by adjusting the geometry of the nozzle system, the physical properties and the flow rate of the fluids involved, as well as the parameters of the electrostatic impulse. In this work, a method of mathematical modeling of the droplet generation process using the electrostatic impulse method in a single nozzle system is presented. The developed mathematical model is an extension of the standard Volume of Fluid (VOF) model by addition of the effect of the electric field on the fluid flow. The model was implemented into the OpenFOAM toolkit for computational fluid dynamics (CFD). The performed CFD simulation results showed good agreement with experimental data. As a result, the influence of all process parameters on the droplet generation process was studied. The most significant change in droplet generation was caused by changing the electrostatic impulse strength. The presented modeling method can be used for optimization of process design and for studying the mechanisms of droplet generation. It can be extended to describe multi nozzle systems used for one-step microcapsule production.
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