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Content available remote Numerical validation of drilling of Al6061-T6 with experimental data
EN
Drilling is a cutting process that uses a drill bit to cut a circular profile in workpiece. Forces acting on the drill bit reduce its life expectance. Analysis of forces acting on the drill bit during drilling prevents the tool from failing prematurely because of wear and excess feed rate. Excess feed rate can induce excessive internal stress on both the tool and workpiece. This paper aims to study the effects of reaction force acting on a drill bit during drilling of Al6061-T6. A numerical finite element simulation study is performed with commercially available software called Abaqus. Simulation results depend on the right choice of material property such as Johnson-Cook material property and Johnson-Cook damage property. Validation of material property is achieved by comparison of experimental results with simulative results. Reaction force acting against the drill bit during drilling is compared.
EN
Even though ballistic experiments are widely accepted as the only reliable way to probe terminal effects, we demonstrate that computer simulation can be a useful alternative. Par- ticularly, the high energy projectiles are seldom studied in the field of forensic sciences. That situation being favorable to computer simulation, a 3D finite element model of the worldwide used 9 mm Parabellum bullet has been developed with Abaqus explicit software. A Johnson-Cook constitutive model, fed with the split Hopkinson pressure bar experimental parameters, accurately describes the materials’ behavior (lead and brass). Experiments were performed with a handgun and a hard steel plate target in order to discuss the reliability of the model. Accurate predictions about bullet deformation and failure were obtained without any postcalculation adjustment of parameters.
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