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The differences between the strengths of quality levels of weld imperfections given in ISO 5817

Vural M.

Journal of Achievements in Materials and Manufacturing Engineering

2006

Vol. 15, nr 1-2

193--198

Purpose: ISO 5817 “Arc-welded joints in steel-Guidence on quality levels for imperfections” is a widely used international standard for evaluating of the weld imperfections in arc welded joints. In this study, in order to see the differences between the quality levels given in ISO 5817, the welded joints of B, C and D levels are subjected to the same load and the differences of maximum stresses at the joints are analysed by FEM. Design/methodology/approach: The welded joints with the quality levels of the weld imperfections given in ISO 5817 are modeled by a Solidworks FEM program, and they are subjected to static loading in order to determine the maximum stresses at the cross-sections of the joints. Findings: The stress values at the welded joints generally increases from the quality level of “B” to “D”. Exceptions of this behavior are the imperfections defined as “fillet welds having the throat thickness greater than nominal value”, “excessive penetration” and “excessive asymmetry fillet weld”. In these imperfections, the cross-sections carrying the force increases from “B” to “D”. Because of static force, a greater cross-section forms a smaller stress value. Thus, it must be given in the ISO 5817 whether the welded joint is subjected to a static or dynamic load. Research limitations/implications: Three dimensional models can be investigated and the effect of 3D weld imperfections on the behavior of a more realistic model can be calculated. Practical implications: The results show that some imperfections like “excessive penetration” and “excessive asymmetry filet weld” have less importance compared to the others. Originality/value: ISO 5817 is a worldwide used Standard for evaluating the weld imperfections. The quality levels of weld imperfections are compared with each other with FEM. The Standard includes 57 different quality levels and this paper compared all these levels with each other.