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1 Journal of Achievements in Materials and Manufacturing Engineering

1 2015

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Hydrostatic extrusion of Al coated titanium obtained by the magnetron technique

Pachla W., Kulczyk M., Skiba J., Przybysz S., Czyżniewski A., Betiuk M.

Journal of Achievements in Materials and Manufacturing Engineering

2015

Vol. 68, nr 1

25--31

Purpose: The paper synthetically presents the ideas of hydrostatic extrusion of metals in order to obtain strong refinement of their structure. It seems that modification of extruded material and the surfaces of dies may be one of the methods for limiting these adverse phenomena. The paper describes the role of lubricating the Al layer during the titanium extrusion process. Design/methodology/approach: Studies concerning this technique are conducted at The Polish Academy of Sciences Institute of High Pressure Physics. Due to strong plastic deformations (SPD), the cumulative hydrostatic extrusion (HE) process must be used, i.e. the process of step-by-step extrusion with low deformation ratio for each step, the deformations created in each step accumulate and result in strong cumulative deformation. Findings: This is because the available working pressures of extrusion presses are limited, thus limiting the maximum deformation ratio available in a single extrusion pass. This limitation is additionally sharpened by higher strength of material deformed in cold state or at low temperatures. Research limitations/implications: Due to tribological conditions existing between the extruding tool (a die) and the flowing material, the die becomes worn quickly and the finishing quality (roughness) of the extruded material surface deteriorates. Practical implications: As a result, the extruding pressure increases which has a negative impact, the machine and tooling load becomes higher and the phenomenon of abrupt outflow of the material being extruded from the extruding tool occurs, causing poor tolerances of lateral dimensions of the product. Originality/value: The process of depositing Al coatings on cylindrical surfaces of titanium material being extruded using the PA PVD technique was presented in detail. Also, the paper describes examinations of Al coating properties and structure of Grade 3 titanium in subsequent steps of hydrostatic extrusion process.