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2 Archives of Foundry Engineering

2 2010

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Influence of design factors on weldability of the AZ91E alloy

Adamiec J.

Archives of Foundry Engineering

2010

Vol. 10, iss. 1 spec.

339--344

Basic design factors which influence weldability include casting shape, its stiffness and type of welded joint. The influence of casting stiffness on weldability, understood as susceptibility to hot cracking, in conditions of constant joint stiffness has been determined on the basis of the Fisco test results, and in conditions of varying stiffness on the basis of the Houldcroft test.

Hot cracking of ZRE1 alloy in constant joint stiffness condition

Adamiec J., Kierzek A.

Archives of Foundry Engineering

2010

Vol. 10, iss. 1 spec.

151--156

ZRE1 alloy with addition of Zn, Zr and rare earth elements is gravity casted to sand casting moulds, and is used mainly in aerospace and automotive industries. Magnesium alloy castings often have defects, such as misruns and micro-shrinkage. This defects are repaired with welding and overlay welding techniques. Main practical difficulty during welding of magnesium alloys is their susceptibility to hot cracking in the crystallization process. The paper intends to evaluate susceptibility of magnesium alloys to hot cracking and examine influence of heat treatment on cracking of the ZRE1 magnesium alloy with addition of zinc and rare earth elements during welding in conditions of constant stiffness. The results of tests of susceptibility to hot cracking of repair welding joints of ZRE1 alloy castings have been described. The range of research has included the Fisco test and metallographic tests. It has been observed that heat treatment decreases susceptibility of the ZRE1 alloy to hot cracking.