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Optimization of surface roughness for duplex brass alloy in EDM using response surface methodology

Marichamy S., Saravanan M., Ravichandran M., Stalin B.

Mechanics and Mechanical Engineering

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2017

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Vol. 21, nr 1

57--66

EN

In recent scenario, Duplex brass alloy have drawn many attention of researchers due to the properties such as excellent corrosive resistance, machinability, ductile and easy of fabrication. In present work, the alloy is fabricated by stir casting technique and the machinability was studied during Electric Discharge Machining. In this experiment the control parameters such as current, voltage, pulse on time and flushing pressure were considered to study the effect on Surface roughness (Ra). Response surface methodology (RSM) was used to design the experiment using Box - Behnken design (BBD). An attempt has been made to investigate find out the best optimal parameter for the machining the alloy. The response model has been validated with analysis of variance (ANOVA). Peak current was identified as the significant factor affecting the surface roughness during machining.

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A review on influence of electrical process parameters in EDM process

Muthuramalingam T., Mohan B.

Archives of Civil and Mechanical Engineering

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2015

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Vol. 15, no. 1

87--94

EN

Since the thermal energy produced in electrical discharge machining process is due to the applied electrical energy, it is very important to enhance the electrical process parameters to improve the process efficiency. The present study discusses about having an overview of the EDM process, modeling of process parameters, and influence of process parameters such as input electrical variables, pulse shape, and discharge energy on performance measures such as material removal rate, surface roughness and electrode wear rate. This study also discusses about controlling the electrical process parameters, and empirical relationships between process parameters and optimization of process parameters in EDM process. From the review results, it has been observed that the efficacy of the machining process can be improved by electrical process parameters, and only less attention has been given for enhancing such parameters.

3

A mathematical model to choose effective cutting parameters in electroerosion, EDM

Medfai A., Boujelbene M., Bayraktar E.

Journal of Achievements in Materials and Manufacturing Engineering

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2011

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Vol. 47, nr 1

97--102

EN

Purpose: Machining by electroerosion is a process of removal of material by fusion, vaporization and erosion, reserved essentially for conductor and semiconductor materials. It can be used to machine metals and alloys, the tempered steels, different type of ceramic alloys, other metallic carbides and even for harder materials such as polycrystalline diamond etc. The aim of this paper is to develop a mathematical model for the effect of cutting parameters on the machining by electro discharge machining used widely in industrial applications. Design/methodology/approach: It is about a study and detail analyzes effect of the cutting conditions in machining by electroerosion of steel 42CD4-42CrMo4 on the surface quality of the parts. The statistical method of the analysis of variance “ANOVA” makes it possible to release the considerable effects of the parameters of cut on the criteria of performance of machining by electroerosion, EDM. Findings: The result of the study shows that the nature of the electrode used and the different grades of the materials machined by Electro Discharge Machining, EDM, influence considerably the volume of the removal of material and the surface quality of the produced parts. However, more the resistivity of the electrode increases, more relative wear of the electrode will be important and more the volume of removal of material decreases. Research limitations/implications: This study needs more experimental results for evaluation of the cutting parameters in detail and introduce in the model developed here. Practical implications: This model developed based on the experimental study gives very simple choice of cutting parameters depending on the materials. Originality/value: A very simple model has been develop here after a comprehensive study and this model contains an experimental design, and application ANOVA analysis as a function of experimental results and allows to obtain a smooth surface and high quality machined pieces and can decrease at cost price of the pieces in the manufacturing engineering.