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Effect of bulk nanobubbles on flocculation of kaolin in the presence of cationic polyacrylamide

Sha Jie, Yuan Shuai, Chen Xinbo, Chen Wenmao, Wang Jin, Alheshibri Muidh, Bu Xiangning

Physicochemical Problems of Mineral Processing

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2024

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Vol. 60, iss. 2

art. no. 186729

EN

The study explores the impact of nanobubble flotation technology on fine mineral processes, focusing on its interaction with cationic polyacrylamide (CPAM) in kaolin flocculation. Nanobubbles influence particle size and promote aggregation. Experimental procedures involve bulk nanobubble preparation, kaolin suspension, and CPAM solutions, with analysis of sedimentation rates, turbidity, and zeta potential. Results show accelerated sedimentation and reduced turbidity with nanobubbles compared to traditional methods. Zeta potential measurements and DLVO theory support nanobubbles' role in reducing electrostatic interaction, facilitating flocculation. This research advances understanding in nanobubble-mediated mineral processing, highlighting eco-friendly flocculants and practical implications for optimization.

2

Study on the mechanism of the difference in flotation performance between fine-grained crystalline SiO2 and amorphous SiO2

Ma Saisai, Li Jie, Wang Yonglun, Wei Bangqi

Physicochemical Problems of Mineral Processing

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2023

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Vol. 59, iss. 6

art. no. 174567

EN

Numerous minerals found in nature contain silica, including quartz, cristobalite, opal, etc. They have the same chemical composition but different crystal structures, and this phenomenon is called “polymorphism” in mineralogy. For these polymorphic and multi-like minerals, in the flotation process, will it directly or indirectly affect the flotation effect. Based on this, this study mainly explores the difference between crystalline SiO2 and amorphous SiO2 in flotation. In this study, two crystal forms of SiO2 were subjected to flotation and adsorption capacity tests. FTIR, other test techniques, the chemical calculation of the flotation solution, and the theoretical calculation of the DLVO can all be used to provide an explanation. Finally, in the flotation experiment, the feedbacks of the two minerals to the change of the pH value of the pulp and the change of the concentration of the reagent are different. Through the comprehensive analysis of the adsorption capacity test and semi-quantitative calculation of the infrared spectrum, the adsorption capacity of crystalline SiO2 to drugs is about 23% higher than amorphous SiO2. Furthermore, during the flotation process, the amorphous SiO2 particles will agglomerate together and entrain into the foam through, resulting in concentrate pollution. So amorphous SiO2 will undoubtedly increase the difficulty of flotation.

3

Study on condition prediction and influencing factors of manganese carbonate recovery by high gradient pulse magnetic separation

Wang Zhenggang, Nie Guanghua, Tang Yun, Piao Haishan, Chen Jian

Physicochemical Problems of Mineral Processing

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2023

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Vol. 59, iss. 3

art. no. 168668

EN

Manganese carbonate ore belongs to weakly magnetic minerals, and its co-associated minerals are mainly non-magnetic minerals, which can be separated from gangue minerals at high magnetic field intensity. However, manganese grade and recovery of magnetic separation concentrate of manganese carbonate ore are low in actual production. Therefore, the influences of manganese carbonate particle size, magnetic field intensity, volume susceptibility, pulse stroke, pH, and other factors were studied. The optimal test conditions for manganese carbonate ore recovery by high-gradient magnetic separation were predicted through the calculation results. The results show that the particle radius of manganese carbonate is 0.020 mm, the pulse impulse time is 200 r/min, and the magnetic field intensity is 0.9 T. The optimum condition test was carried out with Qianbei manganese carbonate ore as the material. The test results show that the optimum conditions are the particle radius of 0.074-0.019 mm, pulse impulse time of 200 r/min, and magnetic field intensity of 1.2 T. The reason for the deviation is that the actual ore has a fine distribution particle size, many associative bodies, complex composition, and serious agglomeration, resulting in variable particle volume susceptibility. The capture yield increases with the increase of magnetic field intensity and volume susceptibility but decreases with the increase of pulse. The lower the surface potential of manganese carbonate, the higher the recovery of manganese carbonate. The grade of manganese concentrate was 19.06% and the recovery was 76.85%. Mixed manganese concentrate with a grade of 18.04% and recovery of 87.14% was obtained by adding drugs and changing the grinding method.

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Effects of monovalent and divalent ions in coal gasification brine on the froth entrainment and flotation kinetics of anthracite coal

Zheng Kaidi, Bu Xiangning, Zhou Shaoqi, Zhang Jing, Shao Huaizhi, Sha Jie, Xie Guangyuan

Physicochemical Problems of Mineral Processing

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2020

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Vol. 56, iss. 5

960--974

EN

Water plays a critical role in various stages of flotation, which brings a lot of pressure to the flotation processing plants resided in dry areas. In this regard, it will be of significance to explore the feasibility of using wastewater resources in mineral flotation. Coal gasification brine (CGB) that contains a high concentration of salts becomes the subject of interest of this study. In this study, a synthetic CGB solution, which was prepared by adding NaCl, MgCl2, and CaCl2 to ultrapure water based on the composition of salts in a real CGB, was used in the flotation of anthracite coal. The comparison results based on the first-order model showed that flotation in the presence of the synthetic CGB solution gave a higher flotation selectivity (SI =7.086) than that of flotation in ultrapure water (SI=3.545). Water recoveries and average bubble sizes in the froth showed that the addition of the three salt ions (Na+, Mg2+, and Ca2+) was conducive to diminishing the entrainment of gangue materials as a result of the reduction of water reporting to the froth. Additionally, the zeta potentials and induction time measurements indicated that only divalent ions of Ca2+ and Mg2+ significantly compressed the double electrical layer and enhanced the attachment between bubbles and coal particles according to DLVO theory, which was further confirmed by the calculation of interaction energy between coal and bubbles. The findings of the present work may promote the use of CGB as a potential water resource in coal flotation.