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EN
An optimum route to fabricate the Cu-based SiC composites with homogeneous microstructure was investigated. Three methods for developing the densified composites with sound interface between Cu and SiC were compared on the basis of the resulting microstructures. Starting with three powder mixtures of elemental Cu and SiC, elemental Cu and PCS coated SiC or PCS and Cunitrate coated SiC was used to obtain Cu-based SiC composites. SEM analysis revealed that the composite fabricated by spark plasma sintering using elemental SiC and Cu powder mixture showed inhomogeneous microstructure. Conversely, dense microstructure with sound interface was observed in the sintered composites using powder mixture of pre-coated PCS and Cu-nitrate onto SiC. The relationship between powder processing and microstructure was discussed based on the role of coating layer for the wettability.
EN
SiC/Cu composite powders with the barrier coating of SiC-Al onto SiC powders were synthesized from Al-containing polycarbosilane precursor and Cu-nitrate hydrate. Curing at 200°C and high temperature pyrolysis at 1600°C was used to achieve the crystallization of precursor, forming the SiC-Al coating on the surface of SiC powders. A core-shell structure with the core of SiC and the shell of Cu was constructed by calcination and hydrogen-reduction of Cu nitrate hydrate. XRD and SEM analysis revealed that the β-SiC and 4H-SiC phases were formed on the surface of the initial α-SiC powders. Also, it was observed by EDX mapping that core powders of SiC were homogeneously surrounded with the fine Cu particles on their surface.
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