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2 2022

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Influence of strain rate and temperature on the mechanical behaviour of additively manufactured AlSi10Mg alloy – experiment and the phenomenological constitutive modelling

Stanczak Magda, Rusinek Alexis, Broniszewska Paula, Fras Teresa, Pawłowski Piotr

Bulletin of the Polish Academy of Sciences. Technical Sciences

2022

Vol. 70, nr 4

art. no. e141983

The paper is related to the material behaviour of additively manufactured samples obtained by the direct metal laser sintering (DMLS) method from the AlSi10Mg powder. The specimens are subjected to a quasi-static and dynamic compressive loading in a wide range of strain rates and temperatures to investigate the influence of the manufacturing process conditions on the material mechanical properties. For completeness, an analysis of their deformed microstructure is also performed. The obtained results prove the complexity of the material behaviour; therefore, a phenomenological model based on the modified Johnson–Cook approach is proposed. The developed model describes the material behaviour with much better accuracy than the classical constitutive function. The resulted experimental testing and its modelling present the potential of the discussed material and the manufacturing technology.

Study on Chip Breakability Index During Longitudinal Turning of Cast and DMLS Additively Manufactured AlSi10Mg Aluminum Alloy

Struzikiewicz Grzegorz, Słodki Bogdan, Zębala Wojciech, Franczyk Emilia

Advances in Science and Technology. Research Journal

2022

Vol. 16, no 1

28--35

The article presents selected issues related to the process of turning samples made of the AlSi10Mg alloy with the use of various manufacturing technologies, i.e. casting and DMLS (Direct Metal Laser Sintering). Machining processes of cylindrical surfaces of samples made with these two methods were subjected to a comparative analysis. The main idea behind the research was to develop guidelines for turning parts obtained using laser powder sintering. Study on the influence of cutting parameters on the value of breakability index Cin. as well as the type, shape and form of chips produced during longitudinal turning is presented. The chips were also measured and the results of the microscopic analysis of the chips form are described. Results showed that the values of Cin index for turning of the cast AlSi10MG alloy depend mainly on the value of feed f. According to adopted chip classification for the feed value of f > 0.1 mm/rev the chips had a favorable, short form. In the case of turning the sample obtained by the DMLS method, the values of the chip breakability index Cin are not significantly dependent on the adopted ranges of cutting parameters. The Taguchi method was used to develop the conclusions obtained on the basis of the research results.