Further development of manufacturing technology, in particular machining requires the search for new innovative technological solutions. This applies in particular to the advanced processing of measurement data from diagnostic and monitoring systems. The increasing amount of data collected by the embedded measurement systems requires development of effective analytical tools to efficiently transform the data into knowledge and implement autonomous machine tools of the future. This issue is of particular importance to assess the condition of the tool and predict its durability, which are crucial for reliability and quality of the manufacturing process. Therefore, a mathematical model was developed to enable effective, real-time classification of the cutting blade status. The model was verified based on real measurement data from an industrial machine tool.
PL
Dalszy rozwój inżynierii produkcji, w szczególności obróbki skrawaniem, wymaga poszukiwania nowych innowacyjnych rozwiązań technologicznych. Dotyczy to w szczególności zaawansowanego przetwarzania danych pomiarowych pochodzących z systemów diagnostycznych i monitorujących. Rosnąca ilość danych gromadzonych przez wbudowane systemy pomiarowe wymaga opracowania skutecznych narzędzi analitycznych, aby efektywnie przekształcać dane w wiedzę i wdrażać autonomiczne obrabiarki przyszłości. Kwestia ta ma szczególne znaczenie dla oceny stanu narzędzia i przewidywania jego trwałości, które są kluczowe dla niezawodności i jakości procesu produkcyjnego. Dlatego opracowano nowy model matematyczny, którego zadaniem jest skuteczna klasyfikacja stanu ostrza narzędzia skrawającego realizowana w czasie rzeczywistym. Opracowany model został zweryfikowany na podstawie rzeczywistych danych pomiarowych z przemysłowej obrabiarki.
Recent studies have utilizes color, texture, and composition information of images to achieve affective image classification. However, the features related to spatial-frequency domain that were proven to be useful for traditional pattern recognition have not been tested in this field yet. Furthermore, the experiments conducted by previous studies are not internationally-comparable due to the experimental paradigm adopted. In addition, contributed by recent advances in methodology, that are, Hilbert-Huang Transform (HHT) (i.e. Empirical Mode Decomposition (EMD) and Hilbert Transform (HT)), the resolution of frequency analysis has been improved. Hence, the goal of this research is to achieve the affective image-classification task by adopting a standard experimental paradigm introduces by psychologists in order to produce international-comparable and reproducible results; and also to explore the affective hidden patterns of images in the spatial-frequency domain. To accomplish these goals, multiple human-subject experiments were conducted in laboratory. Extended Classifier Systems (XCSs) was used for model building because the XCS has been applied to a wide range of classification tasks and proved to be competitive in pattern recognition. To exploit the information in the spatial-frequency domain, the traditional EMD has been extended to a two-dimensional version. To summarize, the model built by using the XCS achieves Area Under Curve (AUC) = 0.91 and accuracy rate over 86%. The result of the XCS was compared with other traditional machine-learning algorithms (e.g., Radial-Basis Function Network (RBF Network)) that are normally used for classification tasks. Contributed by proper selection of features for model building, user-independent findings were obtained. For example, it is found that the horizontal visual stimulations contribute more to the emotion elicitation than the vertical visual stimulation. The effect of hue, saturation, and brightness; is also presented.
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