The mathematical models for superposing residual stresses and those coming from external loads were elaborated on the example of a toothed wheel with a small module. The computer simulation was made by means of the Finite Element Method (FEM) [5,8] and the standard ANSYS 5.5 program. On the basis of the superposed stress analysis, the optimum nitriding structure that increases the reliability and efficiency of the above-mentioned element was defined.
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