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Researches novel materials on the pistons with low hysteresis to combustion engines

Sieminska B., Slawinski Z.

Journal of KONES

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2012

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Vol. 19, No. 4

549-554

EN

The researches were carried out at the use of the precise dilatometer of the firm BAHR 802/801. The device makes possible the registration of changes of measurements of the sample in the function of the temperature. Measurements in the simpler and differential are possible. Heating and cooling is performed in the special device, which realizes the programme temperature, controlled computer. Changes of dimensions are measured with an inductive sensor. Samples were placed in the quartz-pipe and changes of their length were transferred by quartz-rods. The temperature of tested material was measured by means of the Pt-PtRh thermocouple. Material on the pistons has a fundamental meaning for the value of the clearances between the cylinder and the piston. Too small clearness between the piston and cylinder on the cold engine cannot be applying, because during the work of an engine it would be able to occur seizing of an engine. From here, also the large resistance on seizing of material of the piston is essential. Investigated composite materials performed based on piston-silumins AK12 and AK18 in which a composite addition was silicon carbide (SiC) and ferric sulphide (FeS).

2

Research results of novel composite materials with low hysteresis during heating and cooling for pistons of combustion engines

Sieminska B.

Journal of KONES

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2010

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Vol. 17, No. 1

421-432

EN

Research results of novel silumins on pistons for combustion engines, which have high mechanical properties within the range of piston higher operating temperatures, 100-300°C, are presented in the paper. Silumins contain enlarging concentration of the nickel and copper alloy additives up to 4.0, and chrome and molybdenum alloy additives up to 1.0%. Occurrence of given microstructure in piston-silumins results in almost the same values of the coefficient thermal expansion during the heating up to the 300 °C temperature and during the next cooling into the ambient temperature. Small values of the coefficient of expansion of thermal and small differences between values of the coefficient of thermal expansion during heating and cooling enable on application of small values of working clearances between piston and the cylinder liner. As a consequence they make possible, the low exhaust emission level, and the low noise level. The pistons from alloys with small values ofthe coefficient of thermal expansion, small differences of this coefficient during heating and cooling are novel aspects presented in paper. Research results of strength and metallographic parameters, research results of the coefficient of thermal expansion, comparative engine research results are represented in the paper. In particular representative chemical components for a standard alloy and novel alloy, mechanical properties investigated alloys after solution heat treatment, wear resistance of novel alloy compared with two cast irons, ATD curves, fibrous construction, silicon construction, microstructure of novel alloy, courses of changes of the coefficient of thermal expansion in the function of the temperature during heating and cooling are presented in the paper.

3

Research of engine pistons form point of view of thermal shocks

Sieminska B., Slawinski Z.

Journal of KONES

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2010

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Vol. 17, No. 1

411-420

EN

Experimental test results of thermal shocks for heavy duty pistons of combustion engines are presented in the paper. The range and the level of thermal loads were diverse and dependent from working engine conditions as well as the temperature ranges were adapted for real conditions in which pistons of the combustion engine work. temperature measurement results on crown and skirt of a piston during an engine operating under different conditions are presented in the paper. Measured temperature differences during engine operating were greatest in areas, where appeared greatest piston temperatures. Researches of thermal shocks were realized on the special testing device. The device this is automatic, controlled a computer, makes possible the realization of the cycle of research of thermal shocks in the necessary range of the temperature. Test results showed that in following cycles of thermal shocks took place stable changes ofdimensions ofthe piston too. Mainfactors effecting on the resistance of piston materials on thermal shocks are presented in the paper, at this essential parameters influent on the resistance of materials on thermal shocks are coefficients of thermal expansion and Young's modules. In particular thermal shock resistance of the different piston alloys, dependence of dimensional thermal tensions versus the undimensional heat flux, Basic parameters of the composite material AK12 +20%Al2O3 and standard, values of heat conductivity coefficient the and temperature on the composite piston surface, values of stresses due with the temperature field in piston, values strains in the composite piston due the temperature field, the example of the influence of the number of thermal shocks on the deformation of the piston sample are presented in the paper.

4

High-quality silumin on pistons of combustion engines

Jankowski A., Pietrowski S., Sieminska B., Szymczak T.

Journal of KONES

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2009

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Vol. 16, No. 4

563-573

EN

In the paper the test results are presented for the AlSH2Cu5Ni5MgO.5CrO.05MoO.05WO.05VO.05 newly worked out silumin close to eutectic piston-silumin with the elevated content ofcopper and nickel to approx. 5% with relation to generally applied the AISH2 piston silumin. The novel silumin contains also Cr, Mo, In and V micro alloy additions in quantity approx. 0.05 percent for every element. Research of microstructure, HB hardness and coefficient of lineal thermal expansion a for the AlSil2Cu5Ni5MgO.5CrO.05MoO.05WO.05VO.05 silumin in the cast state, after the separation strengthening and additional short duration high-temperature heat-treatment were performed. Research of the microstructure of the AlSH2Cu5Ni5MgO.5CrO.05MoO.05WO.05VO.05 silumin showed the occurrence in it following constituent phases: alfa(Al), beta(Si), Al2Cu and AlMoCrWVMgNiSiCuFe. The separation strengthening brought about the coagulation of silicon emissions. The short duration high-temperature heat-treatment caused additional coagulation of silicon emissions and also its coalescence. Measurement of the HB hardness showed high hardness investigated alloy in the rough state, approx. 30% higher from the AlSi2 piston silumin. Measurement of the a coefficient of thermal expansion showed beneficial effects of novel alloy connected with the value decreasing of this coefficient as well so called hysteresis. Further studies on novel alloy will concentrate on alloy-additional and processes of the heat treatment.

5

Coefficient of thermal expansion as a component quality estimation of alloys on pistons of combustion engines

Sieminska B.

Journal of KONES

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2009

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Vol. 16, No. 4

575-583

EN

The aim of realized works in the area of materials on pistons is: low thermal expansion, small differences of coefficient of thermal expansion between heating and cooling, high stiffness at elevated temperatures, high hardness and wear resistance. Changes in thermal expansion coefficient during heating and cooling may be very large, as well as during subsequent cycles of heating and cooling of an internal combustion engine pis ton with respect to standard silumin alloys usedfor pistons of internal combustion engines. The paper presents: coefficient of linear expansion a for the AlSi standard alloy, coefficient of linear expansion a for the AlSi alloy with the apositive differences between cooling and heating, coefficient of linear expansion a for the AlSi alloy with the a negative differences between cooling and heating, coefficient of linear expansion a for the AlSi alloy with the apositive and negative differences between cooling and heating, coefficient of linear expansion a for the AlSi alloy with the apositive, negative and positive differences between cooling and heating, coefficient of linear expansion a for the AlSi alloy with the very small a differences between cooling and heating, coefficient relative elongation as afunction of temperature with the positive elongation differences between cooling and heating, coefficient relative elongation with the very small elongation differences between cooling and heating, coefficient the course of derivative as a function of temperature (T) during heating and cooling with the positive elongation differences.