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Investigation of porosity behavior in SLS polyamide-12 samples using ex-situ X-ray computed tomography

Ziółkowski Grzegorz, Grochowska Emilia, Kęszycki Dawid, Gruber Piotr, Hoppe Viktoria, Szymczyk-Ziółkowska Patrycja, Kurzynowski Tomasz

Materials Science Poland

2021

Vol. 39, No. 3

436--445

The paper presents a detailed description of the method of carrying out static tensile tests in ex-situ X-ray computed tomography (XCT) conditions. The study compares samples manufactured with the use of additive technology in two orientations, horizontally and vertically, which correspond to the in-layer and between-layer sintering mechanisms. Both the fracture mechanism and porosity behavior differed significantly for the two manufacturing directions. The conducted analysis made it possible to compare the changes in porosity, the number of pores, and also their diameters and shape before and after the tensile test. This allows for in-depth identification and better understanding of the phenomena occurring during the static tensile test of polyamide-12 samples manufactured using selective laser sintering (SLS) technology.

Corrosion resistance characteristics of a Ti-6Al-4V ELI alloy fabricated by electron beam melting after the applied post-process treatment methods

Szymczyk-Ziółkowska Patrycja, Hoppe Viktoria, Gąsiorek Jolanta, Rusińska Małgorzata, Kęszycki Dawid, Szczepański Łukasz, Dudek-Wicher Ruth, Detyna Jerzy

Biocybernetics and Biomedical Engineering

2021

Vol. 41, no. 4

1575--1588

Post-process modifications in the form of Hot Isostatic Pressing or surface treatment methods such as sandblasting ormachining have been widely used in the case of improving the quality of elements manufactured with the use of EBM (Electron Beam Melting). The corrosion resistance of titanium alloys for medical applications is a key and critical aspect for the use of personalized components as implants, especially when investigating the issue of additive manufacturing. This paper presents the results of research on the influence of HIP processing on the functional properties of the material produced with the use of EBM, considering the aspect of reconstructive medicine. Both the influence of surface modification and the influence of post-process treatment on microstructural, mechanical, and corrosion properties were investigated. A wide range of research has been carried out using scanning and transmission electron microscopy methods, in combination with three-point static bending tests and performing corrosion tests using potentiodynamic polarization and electrochemical spectroscopic impedance (EIS) in Hank‘s solution. The results showed that HIP treatment has a positive effect on the corrosive properties of the material in terms of increased corrosion resistance compared to materials not subjected to this type of post-process treatment. This fact is also related to the change of the alloy microstructure and the change of mechanical properties towards increased plasticity. In the case of the production of personalized implants with the use of EBM, it is worth considering the benefits of the HIP.

Analiza porównawcza wybranych wariantów stabilizacji złamania kości ramiennej za pomocą gwoździa śródszpikowego

Słowiński Jakub J., Kęszycki Dawid, Kudłacik Konrad

Inżynier i Fizyk Medyczny

2019

Vol. 8, nr 2

141--144

Złamanie kości ramiennej stanowi blisko 1,5% wszystkich złamań, ale ze względu na wiek zróżnicowana jest przyczyna powstawania urazu. Leczenie operacyjne, stosowane w bardziej rozległych i skomplikowanych urazach, polega na stabilizacji za pomocą implantów płytkowych bądź gwoździ śródszpikowych. W ramach przeprowadzonej analizy numerycznej stabilizacji złamania trzonu kości ramiennej porównano 4 metody zespolenia tytanowego gwoździa śródszpikowego z odłamami kostnymi. Wyniki przeprowadzonych symulacji wykazały, że w zakresie analizowanych danych, każdy z testowanych wariantów umożliwia uzyskanie zrostu kostnego. Maksymalne przemieszczenia międzyodłamowe mieściły się w zakresie 325-540 μm, co stanowi wartość korzystną dla procesów zrostu. Także wartości naprężeń odnotowanych dla poszczególnych modeli nie wskazały na przekroczenie doraźnych wartości na wytrzymałość. Uzyskane wyniki sugerują, że dla danego przypadku każdy z wariantów stabilizacji pozwoli na uzyskanie pozytywnych efektów leczenia.

Fractures of the humerus constitute nearly 1.5% of all fractures, but due to age, the cause of the injury varies. The surgical treatment, used in more extensive and complicated injuries, consists in stabilization with the help of plate implants or intramedullary nails. As part of the numerical analysis of the stabilization of the humerus fracture, 4 methods of the intramedullary nail fixation were compared. The results of the conducted simulations showed that in the range of the analyzed data, each of the tested variants allows for bone union. Maximal interfragmentary movement was in the range of 325-540 μm, which is a favorable value for bone union processes. Also the stresses recorded for individual models did not exceeded the strength of used materials. The obtained results suggest that each of the stabilization variants will allow to obtain positive treatment effects.