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Modeling of Vibration Behaviors of Turning Machining with the Constant Surface Speed Effect

Royandi Muhamad Aditya, Effendi Iman Apriana, Ibrahim Bustami, Hung Jui Pin

Advances in Science and Technology. Research Journal

2021

Vol. 15, no 3

134--145

Turning machining is a complex process in which many variables can influence the desired results. Among those variables, cutting tool vibration and cutting force greatly affect the precision of the workpiece and the tool life. While the tool vibration and cutting force in feeding are primarily determined by cutting speed, feed rate, and depth of cut as well as the dynamic characteristics of the machining system. This paper presents an analytical modeling approach to investigate the effects of machining conditions based on the governing equation of the machining system. The machining behaviors under different conditions were simulated by Simulink block diagram. Basically, the cutting speed is considered the parameter dominating the vibration behavior and hence is served as the primary input for the simulation. The effectiveness of constant surface speed (CSS mode) or function G96 in the turning process was further examined through comparisons of the variations of vibration and cutting force generated in feeding with different conditions.