Purpose: The work presented in this paper might be used for basic data in the design of a lot extruded aluminum products using the variable section extrusion process. Design/methodology/approach: The capacity of a CNC extruder was calculated and decided as analyzing the FEM results performed by commercial software DEFORM-2D. CNC extruder and die set for variable section extrusion was invented by field extrusion experts. Findings: CNC extruder had a key role in variable extrusion process. Furthermore there was few die sets with mold feeding parts for aluminum extrusion. To be capable of extruding aluminum products with variable cross section are CNC extruder and the die set. Research limitations/implications: For future research of developed CNC extruder, frame structures of the extruder would be analyzed and designed using FE analysis. In addition CNC extruder would be operated by the control program for variable section as a PC version. Practical implications: Aluminum parts with variable section would increase as utilizing the CNC extruder and cost price of the parts be down. Many industrial products using the variable section extrusion process would be used in diverse fields. Originality/value: Extruded aluminum part with variable section is rarely used since extruders don't be designed and developed for variable section extrusion. It is important that an extruder with CNC control, which could be easily handled and have accessible software to be operated by field user, are invented. As stated above, CNC extruder is needed for production of industrial products with variable section for today. Therefore design and development of CNC extruder having the die set for mold feeding parts was tackled in this paper as efficient approach using commercial FEM code.
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