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Effects of infill density on mechanical properties of additively manufactured chopped carbon fiber reinforced PLA composites

Mayandi K., Rigesh K., Nagarajan Rajini, Ismail Sikiru O., Krishnan Kumar, Mohammad Faruq, Al-Lohedan Hamad A.

Materials Science Poland

2024

Vol. 42, No. 1

42--51

In this present study, the fused deposition modeling (FDM) method was used to fabricate the composites. Before three-dimensional (3D) printing, samples were designed according to the ASTM D256, D790 and D3039 standards for impact, flexural and tensile tests, respectively, using Onshape software before conversion to an STL file format. Afterward, the digital file was sliced with infill densities of 60%, 80%, and 100%. The composite samples contained chopped carbon fiber (cCF) and poly lactic acid (PLA), as reinforcement and matrix, respectively. The cCF/PLA (simply called cCFP) filaments were printed into various cCFP composite (cCFPC) samples, using a Viper Share bot 3D machine with different infill densities before the aforementioned mechanical testing. The tensile strength of cCFP were obtained as 25.9MPa, 26.9MPa and 34.75MPa for 60%, 80% and 100% infill density cCFP samples, respectively. Similarly, the flexural strength of cCFP were obtained as 11.8MPa, 12.55MPa and 18.4MPa and impact strength was 47.48kJ/m2, 48.45kJ/m22 for 60%, 80% and 100% infill density cCFP samples, respectively. The fractured/tested samples were examined and analyzed under a scanning electron microscope (SEM) to investigate the presence of fiber and void in the tensile sample. Based on the experimental results, it was evident that a high infill density of 100% with the highest reinforcement exhibited maximum impact strength, tensile and flexural strengths and moduli when compared with other lower carbon content of cCFPC samples. Therefore, the optimal 3D-printed cCFPC sample could be used for engineering application to benefit from properties of the polymer matrix composite materials and possibilities through additive manufacturing (AM).

Influence of fiber reinforcement towards the physical characteristics of low density polyethylene laminated composites

Ravichandran S., Raj A. Daniel, Visvanath P. Balaji, Mohammad Faruq, Al-Lohedan Hamad A., Sagadevan Suresh

Polimery

2020

T. 65, nr 6

449--457

In recent years, the increased interest in the design and fabrication of lightweight polymer composites with various combinations and stoichiometry is due to their enhancement of electrical, mechanical, thermal, and biological properties compared to the properties of conventional materials. With that view, the present study deals with the effects of low density polyethylene composites (LDPE) reinforced with epoxy resin, glass fiber, carbon fiber, and Kevlar towards the mechanical, thermal, and water absorption properties. The mechanical studies showed that the LDPE composite reinforced carbon fiber has the best tensile properties compared to other composites and this can be mostly due to the proper bonding and associated interaction between the polymeric matrix and the bidirectional layer of the fibers. Also, the carbon fiber reinforced composite has superior properties of impart energy compared to the other composites and the non-reinforced ones and this is attributed to the crystalline nature of carbon fiber. Further studies of the thermal properties indicated that the retention of thermal stability for all the fiber-reinforced polymer composites, while the water absorption revealed a considerable increase in the weight of Kevlar fiber-reinforced composite. From the overall analysis, the enhanced properties of LDPE matrix reinforced fibers are linked to the morphological changes that occurred and are directly affected by the nature of the fiber.

Zwiększone w ostatnich latach zainteresowanie projektowaniem i wytwarzaniem lekkich kompozytów polimerowych wynika z ich lepszych właściwości elektrycznych, mechanicznych, termicznych i biologicznych w porównaniu z cechami materiałów konwencjonalnych. Zbadano wpływ rodzaju wzmocnienia (włókno szklane, włókno węglowe i włókno Kevlar) na właściwości mechaniczne, termiczne i absorpcję wody laminatowych kompozytów polietylenu małej gęstości (LDPE) z żywicą epoksydową. Stwierdzono, że kompozyt LDPE z włóknem węglowym, w porównaniu z innymi kompozytami, wykazuje najlepszą wytrzymałość na rozciąganie, co może wynikać głównie z interakcji polimerowej osnowy z dwukierunkową warstwą włókien. Ponadto kompozyt ten ma większą zdolność przenoszenia energii niż pozostałe badane kompozyty, co można przypisać krystalicznej budowie włókna węglowego. Badania właściwości termicznych wykazały stabilność termiczną wszystkich kompozytów polimerowych wzmocnionych włóknami oraz znaczną absorpcję wody kompozytu wzmocnionego włóknem Kevlar.