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An Optimization Study for Bridge Design of a Porthole Extrusion Die

Ayer Önder, Özmen Burcu Gizem, Karakaya İsmail

Advances in Science and Technology. Research Journal

2019

Vol. 13, no 4

270--275

In this study, a porthole die extrusion simulation was carried out for a box profile by using HyperXtrude Inspire Extrude Metal 2019 which is a FEM based software. Aluminum AA6063 material was the billet material, tempera¬ture of the billet was 450 °C and ram speed was selected as 5 mm/sec. The die design was obtained according to the shape of the bridges of the porthole die. Finally, the design optimization was achieved by analyzing FEM results. It was obtained that the dies which have curved bridges offer optimum process conditions.