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2 Journal of Machine Engineering

2 2022

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Potential of tool clamping surfaces in forming machines for cognitive production

Alaluss Mohaned, Kurth Robin, Tehel Robert, Wagner Martin, Wagner Nico, Ihlenfeldt Steffen

Journal of Machine Engineering

2022

Vol. 22, No. 3

116--131

High reproducibility of forming processes along with high quality expectations of the resulting formed parts demand cognitive production systems. The prerequisite is process transparency, which can be improved by increased knowledge of interdependencies between forming tool and forming machine that affects the tool clamping interface behavior. Due to the arrangement as surfaces transmitting process forces, their closeness to the forming process, and yet machine inherent, tool clamping interface provide greater potential for intelligent monitoring. This paper presents a holistic analysis of the interdependencies at the tool clamping interface. Here, the elastic deflection behavior of the press table and slide with their related clamping surfaces, the frictional slip behavior between the interacting machine components and the used clamping devices are described on qualitative level and verified by simulative analysis. Based on the results, available sensor systems are assessed regarding the capability to monitor the identified phenomena inline.

Characterization of tool clamping conditions in forging hammers

Wagner Nico, Tehel Robert, Kurth Robin, Ihlenfeldt Steffen

Journal of Machine Engineering

2022

Vol. 22, No. 4

95--114

The present work addresses the topic of die clamping at the forging hammer in the context of the definition of a current requirement profile as well as the evaluation of individual influencing variables on the clamping process. In addition to the presentation of survey results for the requirements profile, the first part focus on the sensible minimization of influencing variables to be investigated and on the verification of a possible evaluation method. Based on this, in the second part exemplary influencing variables on the clamping condition are investigated by means of FEM. Thereby it can be shown by way of example, that the heat flow of the forging process and the friction conditions between the clamping elements have a noteworthy influence on the clamping condition of the dies and that deviations in the clamping force can lead to significant damage.