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Comparative Analysis of Tube Piercing Processes in the Two-Roll and Three-Roll Mills

Pater Zbigniew, Wójcik Łukasz, Walczuk Patrycja

Advances in Science and Technology. Research Journal

2019

Vol. 13, no 1

37--45

The article presents a comparison of the piercing process conducted in a two-roll Diescher mill and a three-roll mill. The comparative analysis was based on the numerical simulations of the aforementioned processes, obtained using Forge NxT 1.1. software. It was stated that the most favourable manufacturing method is skew rolling in three-mill rolling mills. The mills operating in this scheme are less energy-consuming, whereas the manufacturing time is 30% shorter.

Preliminary analysis of a rotary compression test

Pater Zbigniew, Walczuk Patrycja, Lis Konrad, Wójcik Łukasz

Advances in Science and Technology. Research Journal

2018

Vol. 12, no 2

77--82

The paper addresses the problem of material fracture in cross rolling processes. A new test based on rotary compression for determining limit values of the damage function after the Cockroft-Latham criterion is proposed. A FEM analysis is performed to determine the stress and strain states in a workpiece subjected to this test. The numerical results demonstrate that the axial region of the workpiece is characterized by the presence of alternating tensile and compressive stresses conducive to fracture. The distribution of the Cockroft-Latham integral in the axial region of the workpiece is determined.