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Development of a Catalyst for Flue Gas Purification from Carbon Monoxide of Multi-Chamber Furnaces for Baking Electrode Blanks

Ivanenko Olena, Trypolskyi Andrii, Gomelya Nikolai, Karvatskii Anton, Vahin Andrii, Didenko Olga, Konovalova Viktoria, Strizhak Peter

Journal of Ecological Engineering

2021

Vol. 22, nr 1

174--187

The catalysts based on natural zeolite-clinoptilolite of Sokyrnytsia deposit modified with oxides of Mn4+, Fe2+, Fe3+, Cu2+, Cr3+ were synthesized. It was determined that 100% conversion of carbon monoxide was achieved at a temperature of 390°C when using the copper-manganese-oxide catalyst (30% CuO + 70% MnO2). It was shown that although the use of the manganese-oxide catalyst provided 92.8% of CO conversion degree, this catalyst had the most advantages for application compared to the other studied solids. The structural parameters of the manganese-oxide catalyst were determined using XRD, SEM, and nitrogen adsorption. The composition of the main elements of the catalyst samples was determined by micro-X-ray spectral analysis. It was shown that using the catalyst containers in chambers heated by flue gases in the fire channels of a multi-chamber furnace for baking of electrode blanks can be one of the constructive solutions to the problem of flue gas purification from carbon monoxide. The environmental safety of the copper-manganese-oxide catalyst application for the treatment of the flue gases of electrode production is justified by obtaining a catalyst from spent sorbents for purification of the manganese-containing natural water and its non-toxicity in the case of burial or storage in landfills.

Assessment of the Effect of Oxygen and Carbon Dioxide Concentrations on Gas Evolution During Heat Treatment of Thermoanthracite Carbon Material

Panov Yevgen, Gomelia Nikolai, Ivanenko Olena, Vahin Andrii, Leleka Serhii

Journal of Ecological Engineering

2020

Vol. 21, nr 2

139--149

The processes of the interaction of carbon material (thermoanthracite pouring) with a gas-air mixture in a heat chamber were studied while heating to 800–850°C. The influence of temperature, oxygen and carbon dioxide concentration on the formation efficiency of carbon monoxide, carbon dioxide, hydrogen and methane was determined. A pilot plant was created, which provided heating of the carbon material at the indicated temperatures and regulating the supply of air and carbon dioxide. It was found that a noticeable oxidation of the carbon material in the heat chamber in the presence of oxygen or carbon dioxide occurs at the temperatures above 500°C. Significant concentrations of carbon monoxide were formed at temperatures of 600–800°C. It was shown that when using gas mixtures with an oxygen content of 7–21% minimum concentrations of carbon monoxide are formed at an oxygen content of 14%. At temperatures above 500°C, the formation of hydrogen and methane in gas flows was noted. The methane yield increased with the decreasing oxygen content.