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Analysis of Device Failure in the Mechanical Production Plant

Sitko J., Mikuš R., Božek P.

Multidisciplinary Aspects of Production Engineering

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2018

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Vol. 1, Iss. 1

93--99

EN

The article evaluates the failure rate of devices in the Mechanical Processing Plant using a traditional quality tool, the Pareto-Lorenzo diagram. A comparative analysis of failure rates was performed, recorded in repair, inspection and maintenance card. Then, changes were proposed in order to reduce failure rates and earlier detection of equipment malfunctions. In order to analyze the failure rate of grain washer equipment during thick coal preparation process, one quality management tools was used - the Pareto-Lorenzo diagram. In this case, it is important to assess the mechanical failure of devices, and demonstrating which devices generate most repairs. Based on materials made available by the mine, such as: Repair, inspection and maintenance cards, Device cards, DTR documentation. Quantitative and qualitative assessment the most frequently occurring mechanical failures during operation of devices in process enrichment of coarse sizes was carried out. An attempt was made to assess failure rate of devices on a grain washer. A comparative analysis of failure rates in 2015-2017 recorded in the repair, inspection and maintenance card was carried out. Then, changes were proposed to stand, in order reduce failure rates, and earlier detection equipment malfunctions.

2

The influence of chemical composition of tough-to-machine steels on grinding technologies

Ivanova T. N., Korshunov A. I., Božek P.

Management Systems in Production Engineering

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2018

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nr 3 (26)

172--177

EN

The main purpose of processing of tough-to-machine materials is improving of cutting process of steels with different physicochemical properties and alloying by means of various chemical elements in combination with heat treatment. Producing of high quality surface layers depends on properties of material used to make details, that is why reasons of tough machining were identified: influence of chemical composition and resulting structure. The studies of grinding of tough-to-machine materials were undertaken by means of grinding wheels made from synthetic diamonds as they are most resistant and highly-productive. Based on the studies recommendations for using of characteristics of grinding wheels and tough-to machine steel grades are given. Research on heat processes during grinding allows us to determine patterns showing how cutting speed, detail motion speed, area and action period of contact influence temperature and speed of heat processes in surface layers as well as depth of heating. These patterns also give the chance to show interrelation between temperature and rate of heating and cooling. This gives an opportunity to predict state of structure of surface layer of details made of tough-to-machine steels under different machining conditions reasonably.

3

Numerical analysis of the stress-strain state of a rope strand with linear contact under tension and torsion loading conditions

Kalentev E., Václav S., Božek P., Tarasov V., Korshunov A.

Advances in Science and Technology. Research Journal

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2017

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Vol. 11, no 2

231--239

EN

The paper presents the results of a numerical analysis of the stress-strain state of a rope strand with linear contact under tension and torsion loading conditions. Calculations are carried out using the ANSYS software package. Different approaches to calculation of the stress-strain state of ropes are reviewed, and their advantages and deficiencies are considered. The analysis of the obtained results leads us to the conclusion that the proposed method can be used in engineering calculations.

4

Automatycznie sterowane stanowisko do spawania belek

Božek P.

Spajanie Metali i Tworzyw w Praktyce

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2005

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nr 4(11)

30-31

PL

Rozwój nowoczesnych technologii wytwarzania zależy przede wszystkim od nieustannego udoskonalania i racjonalizacji środków produkcji. Decydującym czynnikiem, który w głównej mierze wpływa na ten rozwój, jest wykorzystanie osiągnięć nauki i techniki.