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Development of high-temperature permanent magnet synchronous motor for autonomous robotic navigation: a design and finite element analysis approach

Anand M., Sundaram M., Sivakumar P., Angamuthu A.

Bulletin of the Polish Academy of Sciences. Technical Sciences

2024

Vol. 72, nr 4

art. no. e150108

Traditional industrial robots come with prime movers, i.e. electric motors (EMs), which range from a few hundred to just a few kilo watts of power ratings. However, for autonomous robotic navigation systems, we require motors which are lightweight with the aspect of high torque and power density. This aspect is very critical when the EMs in robotic navigations are subjected to harsh high temperature survival conditions, where the sustainability of the performance metrics of the electromagnetic system of the EMs degrades with the prevailing high temperature conditions. Hence, this research work addresses and formulates the design methodology to develop a 630 W high temperature PMSM (HTPMSM) in the aspect of high torque and power density, which can be used for the autonomous robotic navigation systems under high temperature survival conditions of 200°C. Two types of rotor configurations i.e. the surface permanent magnet type (SPM) and the interior permanent magnet type (IPM) of HTPMSM are examined for its optimal electromagnetic metrics under the temperature conditions of 200◦C. The 630 W HTPMSM is designed to deliver the rated torque of 2 Nm within the volumetric & diametric constraints of DxL, which comes at 80 × 70 mm at the rated speed of 3 000 rpm with the survival temperature of 200°C and target efficiency greater than 90%. The FEM based results are validated through the hardware prototypes for both SPM and IPM types, and the results confirm the effectiveness of the proposed design methodology of HTPMSM for sustainable autonomous robotic navigation applications.

MHD flow past a parabolic flow past an infinite isothermal vertical plate in the presence of thermal radiation and chemical reaction

Muthucumaraswamy R., Sivakumar P.

International Journal of Applied Mechanics and Engineering

2016

Vol. 21, no. 1

95--105

The problem of MHD free convection flow with a parabolic starting motion of an infinite isothermal vertical plate in the presence of thermal radiation and chemical reaction has been examined in detail in this paper. The fluid considered here is a gray, absorbing emitting radiation but a non-scattering medium. The dimensionless governing coupled linear partial differential equations are solved using the Laplace transform technique. A parametric study is performed to illustrate the influence of the radiation parameter, magnetic parameter, chemical reaction parameter, thermal Grashof number, mass Grashof number, Schmidt number and time on the velocity, temperature, concentration. The results are discussed graphically and qualitatively. The numerical results reveal that the radiation induces a rise in both the velocity and temperature, and a decrease in the concentration. The model finds applications in solar energy collection systems, geophysics and astrophysics, aerospace and also in the design of high temperature chemical process systems.