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1
Content available Influence of Molding Materials on the Self-Hardening of X46Cr13 Steel / Grey Cast Iron Bimetallic Castings
Przyszlak N., Wróbel T., Dulska A.
Archives of Metallurgy and Materials
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2021
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Vol. 66, iss. 1
43--50
EN
The paper presents the problem which concerning the technology of bimetallic castings in materials configuration: high-chromium steel as the working layer and grey cast iron as the base part. The aim of the studies was integrate the process of manufacturing of bimetallic casting with the heat treatment of hardening type of X46Cr13 steel insert by applying the mould with sandmix on a matrix of chromite sand. Range of studies included the chemical composition analysis, non-destructive ultrasonic tests to examine the quality of the permanent bond between the working layer (steel insert) and the base part (grey cast iron) of the bimetallic castings, hardness measurements as well as metallographic examinations performed on the optical and scanning electron microscopes. On the basis of obtained results was concluded that the self-hardening process occurred in the X46Cr13 steel working layer and in result of this the hardness on its surface equalled approx. 45HRC in case of the bimetallic castings with full permanent bond between both parts.
2
Content available Self-hardening of X46Cr13 Steel Integrated with Base from Grey Cast Iron in Bimetallic System
Przyszlak N., Wróbel T.
Archives of Foundry Engineering
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2019
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iss. 2
29--34
EN
The paper presents the technology of manufacturing layered castings, consisting of grey cast iron (base part) and high-chromium stainless steel (working part/layer). The aim of researches was an attempt of integration of heat treatment of steel X46Cr13 grade with founding of grey cast iron in bimetallic system and determination of the influence of cooling rate of bimetallic system in classical sand mould with bentonite on microstructure and hardness of the working layer. The castings were manufactured using mould cavity preparation method, where steel plate was poured by grey cast iron using different pouring temperature and thickness of base part. Then, the quality of joint between cast iron and steel plate was estimated by using ultrasonic non-destructive testing. The efficiency of heat treatment process was analysed by measurement of hardness and in metallographic examination. Conducted studies showed, that self-hardening’s ability of steel X46Cr13 let obtain technologically usable layered casting characterized by hardness of working surface up to 35 HRC.
3
Content available The Influence of Selected Water and Alcohol Based Coatings on Bending Strength of Foundry Moulds and Cores Manufactured in Furan Technology
Romelczyk R., Przyszlak N., Siodmok B., Dorula J., Studnicki A.
Archives of Foundry Engineering
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2018
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Vol. 18, iss. 2
169--172
EN
The subject of this paper was to compare the influence of selected coatings on bending strength of moulds and cores manufactured in a furan technology. In a range of study, there were used three kinds of coatings - water based coating and two kind of alcohol based coating manufactured by FOSECO. Coating were applicated by brush, overpouring/flow and spraying. For each application method, there were realized different kind of drying- at ambient temperature, in a furnace and by burning. Physicochemical properties of coatings were such selected to accommodate them to the application method and type of coating. Based on the conducted studies it was observed that for water based coating application method doesn’t have an important influence on bending strength and it is necessary to optimize the time and temperature of drying to achieve better results of bending strength. For alcohol based coatings, drying by burning causes significant deterioration of bending strength of the mould and core and drying process at ambient allows to obtain high bending strength of mould/cores in regard to time of drying.
4
Content available Grey Cast Iron Locally Reinforced Using 3D Printing Scaffold Insert
Przyszlak N., Dulska A., Wróbel T., Szajnar J.
Archives of Foundry Engineering
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2018
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Vol. 18, iss. 1
99--102
EN
The paper presents an innovative method of creating the layered castings. The innovation relies on application the 3D printing insert obtaining in SLM (selective laser melting) method. This type of scaffold insert made from pure Ti powder, was placed into mould cavity directly before pouring by grey cast iron. In result of used method was obtained grey cast iron casting with surface layer reinforced by titanium carbides. In range of studies were carried out metallographic researches using light microscope and scanning electron microscope, microhardness measurements and abrasive wear resistance. On the basis of obtaining results was stated that there is a possibility of reinforcing surface layer of the grey cast iron casting by using 3D printing scaffold insert in the method of mould cavity preparation. Moreover there was a local increase in hardness and abrasive wear resistance in spite of the precipitation of titanium carbides in surface layer of grey cast iron. While the usable properties of composite surface layer obtained in result of use of the method presented in the paper, strongly depend of dimensions of scaffold insert, mainly parameters Re and Ri.
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