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Impact Estimation of a Transient Temperature Field on the Service Life of the High Pressure Rotor of K-1000-60/3000 Turbine

Chernousenko Olga, Nikulenkova Tetyana, Nikulenkov Anatolii

Rocznik Ochrona Środowiska

2021

Tom 23

408--419

The one of purposes of this paper is to estimation some impact on the service life of the high-pressure cylinder rotor of a typical high-speed turbine K-1000-60/3000. The residual life assessment of power equipment would require determining viability and damage of its base metal. Typical degradation mechanisms of steam turbine equipment include long-term strength reduction and low cycle fatigue accumulation. Intensity of their impact is determined by a numerical examination of equipment thermal (TS) and stress strain states (SSS) for standard operation modes. To perform a numerical examination of the stress strain state would require solving a thermal conductivity boundary problem in quasi-stationary (for nomal operation modes) and nonstationary models (for transients). It is convenient to solve such problems of mathematical physics through discretization of the calculation object using the finite element method (Chernousenko et al. 2018). The service life of steam turbine is determined as an individual one and is assigned based on the results of individual an inspection of a separate element or the largest group of single-type equipment elements of the considered plant. The fleet service life being reached is followed by diagnostics of specific units of power installations and analysis of their operation, measurement of actual dimensions of components, examination of structure, properties and damage accumulation in the metal, non-destructive testing and estimate of stress strain state and residual service life of the component. The results of performed studies are used to determine an individual service life of each element of energy equipment (Nikulenkov et al. 2018).

Approach to Impact Assessment of the Rated Power Uprate of NPP Unit on the Service Life of the Turbine Critical Elements

Chernousenko Olga, Nikulenkova Tetyana, Peshko Vitaliy, Nikulenkov Anatolii

Rocznik Ochrona Środowiska

2020

Tom 22, cz. 1

105--116

Nuclear power plants play an important role in power systems of many countries. Ability to reasonable increase installed capacity of nuclear power units allow to reduce the cost for building of new power plants. When increasing NPP capacity to 104% there is a need to estimate the residual life of plant’s typical elements and continue their operation. The mathematical model of estimation of service life indicators of steam turbine K-1000-60/3000 is developed. The effect of increasing the capacity of a nuclear reactor on the heat transfer coefficients of a steam in the nozzle segments of high-pressure cylinder was established by using CFD modeling. The thermal and stress-strain state of the high-pressure rotor for the most typical operating modes are calculated. Using the correlation dependences of low-cycle fatigue, the rate of accumulation of cyclic damage of the base metal is established. The resistance of the metal to the exhaustion of long-term strength is also determined. On the example of the high pressure rotor of the 3rd power unit of Rivne NPP the service life indicators are calculated. The validity of increasing the installed capacity of the power unit was also confirmed.