We study a special two-stage flexible flowshop, which consists of several parallel identical machines in the first stage and a single machine in the second stage. We assume identical jobs, and the option of batching, with a required setup time prior to the processing of a new batch. We also consider the option to use only a subset of the available machines. The objective is minimum makespan. A unique optimal solution is introduced, containing the optimal number of machines to be used, the sequence of batch sizes, and the batch schedule. The running time of our proposed solution algorithm is independent of the number of jobs, and linear in the number of machines.
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We study a two-stage flowshop, where each job is processed on the first (critical) machine, and then continues to one of two second-stage (dedicated) machines. We assume identical (but machine-dependent) job processing times. Jobs are processed on the critical machine in batches, and a setup time is required when starting a new batch. The setting assumes batch-availability, i.e., jobs become available for the second stage only when their entire batch is completed on the critical machine. We consider three objective functions: minimum makespan, minimum total load, and minimum weighted flow-time. Polynomial time dynamic programming algorithms are introduced, which are numerically shown to be able to solve problems of medium size in reasonable time. A heuristic for makespan minimization is presented and shown numerically to be both accurate and efficient.
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