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Theoretical and experimental substantiation of obtaining an alloy from flotation tailings of lead-zinc sulfide ore

Shevko Victor M., Makhanbetova Baktygul A., Aitkulov Dosmurat K.

Physicochemical Problems of Mineral Processing

2023

Vol. 59, iss. 1

art. no. 161853

The article presents the results of thermodynamic and experimental research on the processing of cinders from the firing of Shalkiya deposit lead-zinc ore tailings with the production of siliceous ferroalloys. Thermodynamic modeling carried out using the HSC-6.0 complex based on the Gibbs energy minimization principle showed that the interaction occur with the formation of CaSiO3, FeSiO3, MgSiO3, K2OˑSiO2, FeSi, Fe5Si3, SiC, Fe3Si, Si, SiOg, FeSi2.33, FeSi2, CaSi, Zn, Zng, Pb, Pbg; an increase in the iron amount in the system allows increasing the silicon extraction degree into the alloy at 1800°C to 76%, to reduce the silicon concentration in the alloy from 41 to 24%; FS25 grade ferrosilicon formed at 1752-1867°C in the presence of 88-100% iron, and FS45 grade ferrosilicon – at 1863-1900°C and 20-22.4% iron. Electric melting of a charge containing 63.83% calcined cinder of tailings, 19.15% coke, and 17.02% steel chips allows to obtain FS45 grade ferrosilicon (44.1-43.9% Si) with the extraction of 69.7% silicon and sublimates with the content of 32-38% zinc and lead. The results obtained allow complex processing of lead-zinc sulfide ore tailings with the extraction of not only non-ferrous metals, but also silicon in the ferroalloy.