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Influence of mechanical activation on the behavior of green high-strength mortar including ceramic waste

Nasr Mohammed Salah, Salih Moslih Amer, Shubbar Ali, Falah Maydah W., Abadel Aref A.

Materials Science Poland

2023

Vol. 41, No. 4

41--56

Solid waste management is a significant environmental issue for countries because of the need for huge landfills. The ceramic tile waste powder (CWP) is one of the wastes. Conversely, cement production, the main ingredient in concrete, emits large quantities of greenhouse gases, a significant environmental concern. Therefore, substituting some of the cement in concrete with CWP is an issue that deserves investigation to reduce the environmental impact of both materials. Accordingly, this study aims to investigate the influence of the grinding time and proportion of CWP as a substitute for cement on the properties of high-strength mortar (HSM). Three grinding times (10, 15, and 20 minutes) and three replacement percentages (10%, 20%, and 30% by weight) for CWP were adopted for each time. Ten mixtures (including the reference mixture) were executed. The fresh (flow rate), mechanical (compressive strength) durability (ultrasonic pulse velocity, dynamic elastic modulus, water absorption, density, percentage of voids and electrical resistivity) and microstructural properties were examined. The life cycle assessment (LCA) was also addressed. The results showed that the mechanical activation had a pronounced effect on the durability properties (especially water absorption and percentage of voids) more than on the compressive strength. Generally, a sustainable HSM (with more than 70 MPa of compressive strength) can be produced in which 30% of the cement was replaced with CWP with almost comparable performance to the CWP-free mortar. Furthermore, LCA results showed that mortars containing 30% CWP ground for 15 mins (GT15CWP30) had the lowest GWP per MPa.

The development of an ecofriendly binder containing high volume of cement replacement by incorporating two by-product materials for the use in soil stabilization

Jafer Hassnen, Jawad Ibtehaj, Majeed Zaid, Shubbar Ali

Przegląd Naukowy Inżynieria i Kształtowanie Środowiska

2021

Vol. 30, No. 1

62--74

The development of an ecofriendly binder containing high volume of cement replacement by incorporating two waste materials for the use in soil stabilization. This paper investigates the possibility of replacing ordinary Portland cement (OPC) by two waste and by-product materials for the use of a silty clay soil stabilization purpose. The soil was treated by 9.0% OPC where this mixture was used as a reference for all tests. Two by-product materials: ground granulated blast furnace slag and cement kiln dust were used as replacement materials. Consistency limits, compaction and unconfined compression strength (UCS) tests were conducted. Scanning electron microscopy (SEM) analysis was carried out for the proposed binder to investigate the reaction of products over curing time. Seven curing periods were adopted for all mixtures; 1, 3, 7, 14, 28, 52, and 90 days. The results showed that the strength development over curing periods after cement replacement up to 45–60% was closed to those of the reference specimens. The microphotographs of SEM analysis showed that the formation of Ettringite and Portladite as well as to calcium silicate hydrate gel was obvious at curing periods longer than 7 days reflected that the replacing materials succeed to produce the main products necessary for binder formation.