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Influence of Charge Materials on the Metallurgical Quality of Gray Cast Iron

Dwulat Rafał, Janerka Krzysztof, Grzesiak K., Gałuszka M.

Archives of Foundry Engineering

2023

Vol. 23, iss. 2

66--71

The article presents the influence of the percentage share of pig iron and steel scrap on the chemical composition, physicochemical and mechanical properties. Using an induction furnace, 6 melts were carried out with a variable amount of pig iron in the charge from 0 to 50%. For carburizing, a RANCO 9905 carburizer with a carbon content of 99.2% was used. After melting and introducing FeSi75, temperature measurement was carried out and the metal was superheated to 1500°C. The next step was to pour the samples for chemical analysis, DTA (Derivation Thermal Analysis) and strength and hardness from the melting furnace without inoculation. The last step was to carry out the inoculation by introducing 0.3% barium inoculant into the vat and pouring samplers for DTA analysis. The inoculation was carried out solely to determine changes in DTA parameters, mainly Temin, compared to castings without inoculation.

The Influence of Final Inoculation on the Metallurgical Quality of Nodular Cast Iron

Dwulat Rafał, Janerka K., Grzesiak K.

Archives of Foundry Engineering

2021

Vol. 21, iss. 4

5--14

The article presents the results of research on the physicochemical and mechanical properties, microstructure, and the tendency to form shrinkage of nodular cast iron depending on the type of inoculant used for secondary inoculation. Six different inoculants containing different active elements in their chemical composition were used for the research. Step castings and Y2 wedges were made on the vertical forming line using an automatic pouring machine. The inoculation in the amount of 0.2% was made using a pneumatic dispenser equipped with a vision system controlling the effectiveness of the inoculation. The results of the thermal analysis were determined and compared, and the potential of each of the inoculants was assessed.