Some Saudi gold ores, such as that at Al-Amar mine, suffer from low leaching efficiency using the toxic cyanidation process. Only about 60% of the gold and 26% of the silver in the feed ore can be extracted at 0.2% CN– after 24 h and the rest percentages of these metals remained in leaching residues (tailings). These tailings contained 1.1 ppm Au and 4.3 ppm Ag. Reprocessing of tailings serves both for economic and environmental reasons. A petrography analysis of the mineral constituents indicated that the rock samples consisted primarily of sphalerite, chalcopyrite, pyrite and galena in decreasing order of abundance. An electron probe microanalysis quantitatively showed that gold and silver were finely distributed in the grain boundaries and within sphalerite, chalcopyrite, pyrite, and quartz. The dissemination of gold and silver in these hard minerals may be the main reason for their low recovery by cyanidation. Open air roasting of the tailings can release amounts of the disseminated gold and silver which can be extracted during leaching with the harmless thiosulfate ion S2O32–. After studying the different parameters, we found that the maximum possible extraction of gold and silver from the tailings roasted for 2 h at 400°C reached about 50% at 0.2 M ammonium thiosulfate, 0.3 M ammonium hydroxide, solid–liquid ratio ½ for 24 h. These achievements represent a possible exploitation of the accumulated 1.65 million Mg tailing waste containing significant amounts of gold and silver valued at about $73 million.
In all working Saudi gold mines, ores are treated using the hazardous cyanidation process. Some Saudi gold ores, such as Al-Amar, is known to be refractory to cyanidation. In this work, we have examined the extraction of gold from Al-Amar gold ore by the much environmentally safer and efficient thiosulfate process. The run of mine (ROM) and carbon-in-leach (CIL) feed, that is obtained after separation of copper concentrate from ROM, samples were found to contain 6.5 and 3.6 ppm gold, respectively. The mineralogical microscopic investigations of ROM samples confirmed that fine gold specks were scattered and encapsulated inside sulfide or quartz base minerals. This could explain the expected reason of the difficult leaching of gold by cyanidation. The X-ray diffraction analysis showed that the CIL feed contained quartz, pyrite, sphalerite and chlorite minerals. After detailed leaching studies of CIL feed, almost 70% of gold could be extracted at 0.2 M ammonium thiosulfate and 0.3 M ammonium hydroxide after 24 h. Addition of copper(II) as <0.2 mM only slightly enhanced the gold leaching in the ammoniacal thiosulfate solution. Gold leaching drastically decreased as the concentration of copper(II) increased 0.2 mM due to the degradation of S2O3²¯.
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