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Preparation of Nano Aluminium Powder (NAP) using a Thermal Plasma: Process Development and Characterization

Pant A., Seth T., Raut V. B., Gajbhiye V. P., Newale S. P., Nandi A. K., Prasanth H., Pandey R. K.

Central European Journal of Energetic Materials

2016

Vol. 13, no. 1

53--71

A bottom up approach for the preparation of Nano Aluminium Powder (NAP) using a Transferred Arc Thermal Plasma Reactor (TAPR) is described. The aluminium block is subjected to evaporation by the application of a thermal plasma. The aluminium vapour produced is rapidly quenched to room temperature resulting in crystallization of the aluminium vapour in nano-particulate form. Various process parameters, such as the plasma torch power, reactor pressure and plasma gas composition were optimized. This paper also describes the characterization of NAP by analytical methods, for the estimation of the Active Aluminium Content (AAC), Total Aluminium Content (TAC), XRD, bulk density, BET surface area, HR-TEM etc. The results are compared with those for samples prepared in other thermal plasma reactors, such as the DC Arc Plasma Reactor (DCAPR) and the RF Induction Thermal Plasma Reactor (RFITPR), and for commercially available NAP samples (ALEX, prepared by the EEW technique).

Preparation and characterization of ultrafine RDX

Pant A., Nandi A. K., Newale S. P., Gajbhiye V. P., Prasanth H., Pandey R. K.

Central European Journal of Energetic Materials

2013

Vol. 10, no. 3

393--407

This paper describes the synthesis of ultrafine Hexogen (UF-RDX) of size <5μm by drowning-out crystallization. RDX was precipitated from acetone or dimethylformamide (DMF) solution by reducing the solvent power using either a miscible, non-aqueous antisolvent, n-hexane, or an aqueous antisolvent, water containing polyethylene glycol (PEG). Process parameters such as solvent/ antisolvent ratio, agitation, ultrasonication etc. were studied. UF-RDX was characterized for Brunauer-Emmett-Teller (BET) surface area, X-ray diffraction (XRD), Scanning Electron Microscope (SEM), Fourier Transform Infrared Spectroscopy (FT-IR), Differential Scanning Calorimetry (DSC) and sensitivity tests. In the case of the non-aqueous antisolvent, the precipitated RDX crystals were rod shaped of diameter <1 μm. For the aqueous antisolvent, oval shaped crystals (<5 μm) were precipitated. UF-RDX was found to be more sensitive to impact and less friction sensitive compared to production grade RDX (60-80 μm).