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The Fluidity of Al-Si Alloy: Computer Simulation of the Influence of Temperature, Composition, and Pouring Speed

Futáš P., Petrík J., Pribulová A., Blaško P., Palfy P.

Archives of Metallurgy and Materials

2018

Vol. 63, iss. 4

1799--1804

The purpose of this study is to identify relationships between the values of the fluidity obtained by computer simulation and by an experimental test in the horizontal three-channel mould designed in accordance with the Measurement Systems Analysis. Al-Si alloy was a model material. The factors affecting the fluidity varied in following ranges: Si content 5 wt.% – 12 wt.%, Fe content 0.15 wt.% – 0.3 wt. %, the pouring temperature 605°C-830°C, and the pouring speed 100 g · s-1 – 400 g · s-1. The software NovaFlow&Solid was used for simulations. The statistically significant difference between the value of fluidity calculated by the equation and obtained by experiment was not found. This design simplifies the calculation of the capability of the measurement process of the fluidity with full replacement of experiments by calculation, using regression equation.

The influence of the load on the hardness

Petrik J., Palfy P.

Metrology and Measurement Systems

2011

Vol. 18, nr 2

223-234

The objective of the submitted paper is to analyze the influence of the load on the calibration of micro-hardness and hardness testers. The results were validated by Measurement Systems Analysis (MSA), Analysis of Variance (ANOVA) and Z-score. The relationship between the load and micro-hardness in calibration of micro-hardness testers cannot be explained by Kick's Law (Meyer's index "n" is different from 2). The conditions of Kick's Law are satisfied at macro-hardness calibration, the values of "n" are close to 2, regardless of the applied load. The apparent micro-hardness increases with the increase of the load up to 30 g; the reverse indentation size effect (ISE) behavior is typical for this interval of the loads. The influence of the load on the measured microhardness is statistically significant for majority of calibrations.